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  1. Car: 2003 996 Cab. Symptom: The fuse for the front power windows and the fuse for the rear windows will blow instantly when a new fuse is inserted. History: The car was in winter storage and, though disconnected, the battery went 100% flat. I reconnected the battery and used a jump-start box and she fired right up after letting the battery pick up a little charge. But the windows rolled themselves all the way down and then (I guessing here) the fuses blew. When I replace a fuse, it blows even before I can get it all the way seated. Also, when I got the car home I removed the battery and put it on a slow charge, so the car was essentially without power for 2 days. I've scanned the car with a Foxwell NT-510 and there are no faults in any system. I don't have any idea where to start troubleshooting this. I don't know where to find a wiring diagram to begin knowing where to look. I'm handy with tools and comfortable with electricity, but this has me stumped. Any thoughts on where to begin?
  2. 2003 996 seat height adjustment not working. Back seat adjustment works and forward backward manual adjustments work fine. Anyone experienced this and what might be the cause?
  3. Can anyone offer advice on this please. The car is a recent purchase, 2002 4S Coupe with 92k miles. Drove fine for the first month, but now a whining noise sounds as if it’s is coming from somewhere behind the dash/firewall/front axle area. The whine varies with engine speed/gear selection, so it presumably can’t be from the tiptronic transmission or front axle otherwise it would vary with road speed. However, the noise completely disappears when the a/c blower is turned off. I’m not great on electrics but was wondering if the blower fan might be failing and needing more alternator output at higher revs? I haven’t noticed anything untoward on the voltmeter. The a/c needs a re-gas, but I can’t think that can have any relevance? Any thoughts much appreciated.
  4. I am having an intermittent misfire issue with my 996. It started a few months ago, when the battery ran down after not driving it for a few weeks, and I had to jump the car to get it going. After a few miles, I got a CEL and the car started to misfire. Upon arriving at my location, which was just a short distance away, I turned off the engine and went about my business. Upon returning to the car, it ran fine. No CEL and did 65mph all the way home, which was about 20 miles away. All was good, until a couple of weeks ago, when on a slow drive, I got a misfire and the CEL came back on. I made it to a gas station to fill up, expecting it to clear again. This time it did not, and I limped it on home. After a couple of days, I went out to diagnose and checked codes. They were: P0300- PFC 507 – Misfire detected P0301 – PFC 508 – Misfire Cylinder 1 P0305 – PFC 513 – Misfire Cylinder 5 P0303 – PFC 512 – Misfire Cylinder 3 P0304 – PFC 511 – Misfire Cylinder 4 These are on both banks. After a couple of days, I went out, cleared the codes, and the car ran just fine. No CEL and smooth running. I drove it a couple of times, without incident. However, today, I went out to drive the car. Went a short distance…all was fine. When I got back into the car, I once again had misfires and the CEL came on. Checked codes and all I have is: P0300- PFC 507 – Misfire detected P0301 – PFC 508 – Misfire Cylinder 1 The only thing I can think of is that it must either be related to a low voltage battery messing with the computer or somehow related to moisture, since both incidences occurred around having just completed a rain storm. The car was not driven in the rain. This would possibly point to bad coils. I have checked the MAF, but disconnecting the plug, when it was misfiring. No change in idle. Seems strange to have multiple Coils fail at once? But possible. Same with spark plugs. One item of note. This is a replacement engine, replaced by Porsche, due to an engine failure while the PO owned it. The current engine has about 30K miles on it. I am not sure if all the maintenance parts were replaced, such as AOS, coils, plugs, and so on. Any thoughts on what to check to help narrow down the issue, other than just replacing everything or taking it to the repair shop?
  5. Hi, can anyone tell me if these compression numbers look healthy? It's a 3.6L from a 2002 Carrera 996 1 - 253 2 - 265 3 - 252 4 - 265 5 - 250 6 - 261 Thank you
  6. I had to disconnect the passenger side door airbag as part of door panel removal, to replace the door lock mechanism. To check that I replaced the part correctly, I reconnected the battery and turned the ignition key, and got an "Airbag Failure" warning. The fault didn't clear even after disconnecting the battery, reconnecting the airbag and closing up the door panel, and reconnecting the battery. I confirmed the airbag was reconnected. I suspect that it may be a "latched' fault that can only be cleared via the Durametric tool - thoughts?
  7. The plastic screw on the door panel, inside the storage compartment, spins and spins but does not back out. See picture, attached, or step 3 of this door removal guide, for the screw I'm referring to: http://www.instructables.com/id/How-to-remove-the-door-panel-from-a-Porsche-996/ Anyone else ever had this problem? Any ideas on how to extract the screw? Drill it out, use a screw extractor? Is there a suggestion for a tool to get behind the screw head, apply outward pressure, until the plug or nut securing the screw grips on something, allowing the screw to back out? I'm willing to sacrifice the plastic screw if it means I can remove the door panel. Any help is appreciated, and thanks in advance.
  8. Hello all! I've got a 1999 996 Carrera that hasn't had any mechanical issues outside of a water pump replacement earlier this year. Just today I noticed that when in 3rd to 5th gear (I haven't had it on freeways to see if it's in 6th too, but most likely it does) in the mid rpm ranges (2500 - 3000+) there is a vibration that I can feel through the gas pedal and throughout the car. When the gas is let up and/or when the vehicle is coasting the vibration goes away. The vibration seems to only occur on acceleration and does seem to be coming from the rear. The check engine light came on as well, at first it was flashing and is now constant. Any tips on what this could be? Drive shaft? Engine mount? Catalytic converter? .....?
  9. Hi-New to the forum and new to porsche. That being said does anyone know how far the steering wheel adjustment goes out. On a 2001 996tt? Thanks in advance.
  10. Just posted a docu. on my completed 02 996 M96 3.6 l engine rebuild for a gorgeous C4 cab barn find, I bough back in August 17 as roller with complete engine (Head&Case failure). http://ow.ly/SjDf30fJkID It is not about performance upgrades or how it should be done. Is about the process to get it done with very details on the critical steps for the hands-on engineer. The car drives fantastic now, and if it breaks I will be confidently enough to spend the needed money and time to order on the new hard parts (Nickies, rods, heads, etc.... For now I did not spend anything other than on a high-mileage used 997.1 donor engine and a couple of 996 cases with paired pistons/rings from engines with other type of failures). I wish I had an alike docu. when I started - so I share it here, and hopefully it is useful for someone who wants to bring a M96 996 3-chain engine back to life .
  11. Hello, Please help, I just got my first Porsche and have a bit of bad luck lately. The latest is that I was out driving and all was well. I backed it into the garage and parked it. I noticed I needed to pull it in a little bit more. So I started it up, put it into reverse and the panel said "Selector Lever Not Engaged". So I slid it back into park. Waited a bit and then put it into drive hoping to get the shifter engaged thinking it was just a fluke. When I put it in D, the car started to back up. So the current configuration results in Park = parked, Reverse = Nothing, not even neutral, Neutral = Revers, Drive = Reverse. I've read a number of suggestions regarding "...Not Engaged" and they seem a little different than mine. Some suggestions are selector switch, cable is loose, transmission is blown, ... Anyone with more experience than me on this have an idea where to start or how to rule some things out? The car is a 2002 996 C2 Tiptronic
  12. Need to replace fuel door actuator and removed fender liner. How do you remove stuff in front of it to access actuator?
  13. Hello everyone, I am new to the forum. I own a 98, bone stock, manual Carrera and here is my attempt at scattering the clouds over 996. Hope you'll like & share.
  14. Hi guys. My car wont crank and i dont know why. On the start lock relay there is no permission signal from the ECU. Directly starter will cranks and engine work. I have fault code on bracke switch, but brake light work. And driver seat airbag. Please help. Sory for my English. Thanks, Kirill
  15. Hi mates, I purchased last week a 996 Turbo (2002). Unfortunetly there was neither an operation manual of the car nor of the PCM System. Is there a chance to get one (as orig. book or PDF file) in english or german?
  16. Soooooo took my 02 C2 coupe to the local porsche indy shop for general overview. After a 2-3 hrs of looking, they call me and said they noticed AOS leak. I told them to go ahead and fix it, worked out a decent price for it. This morning I get a call saying they drained the transaxle fluid and noticed "glittery shavings in the fluid.....We require more diag time and want to drop the transfer case to completely verify if your transmission is bad." Never had any grinding, or lag, or any transmission issues with the car. Oh and it has 61k miles on it. I asked if it was normal since the vehicle is 15 yrs old and 61k miles, and there are wearable parts inside of a transmission. He replied, "never normal for metal shavings in the fluid." Am i being had or am i being had? What level of validity does this diag have on what theyre saying? Please help as car is currently in the shop and on the lift as we speak.
  17. Hi all, I'm in the midst of designing a DRL setup for my 996.2 (which is a topic I recognize has been done to death). That said, I'm not a fan of LED light bars, and while I don't mind halos, this is a Porsche, not a BMW. Therefore, I'm taking inspiration from the Four Point Principle. I'm using 8x total Luxeon Star 10mm square LED blocks, neutral white, with 10mm square Carclo 10415 elliptical-pattern lenses, and a 350mA FlexBlock on each side. DRLs should be on the order of 400 lumen per side and 1500Cd at the center, so I'll be using slightly lower currents than the LEDs are made for. As soon as I get dimensions 1,2,3 in the attached image, or even better a damaged 996.2 headlight unit, I'll figure out heat sinking, but it will be relatively unimportant at 4W per side, 150C maximum junction temperature, and 100F approximate steady state temperature insight the HID housing (per Pedro's Garage). As far as wiring goes, here are my requirements: DRLs turn on with the engine DRLs turn off with the low beams The low beams can be turned on whether the engine is on or not. There are several ways to do this, of course, and I think I've picked the easiest: 1x Bosch relay with both NC and NO pins, connecting to 1x 928-610-511-00 relay carrier added to an open spot in the relay block Pin 30 connects to a fuse tap at A6 - Seat heater (switched on with ignition) Pin 85 connects to any conveniently-located bolt to chassis, possibly in the fuse box. TBD. Pin 86 connects to a fuse tap at A9 - Low Beam Right (switched on with headlights) Pin 87a is wired to the left and right FlexBlocks in parallel. Pin 87 is not necessary The relays I have take about 150mA to switch, which *shouldn't* noticeably affect the low beams, but does put additional stress on the headlight switch. If that causes problems I might need to do the following instead: 2x Bosch relays with NC/NO pins Pin 30-1 connects to A6 Pin 30-2 connects to D5 - Cigar lighter (always on) 85-1 splices into 85-2, connected to chassis ground 86-1 splices into 86-2, interrupting the YE/WH wire running from the light selector stalk before it splits to go to A9/A10/Canada DRL block 87A-1 is wired to left and right FlexBlocks as above 87-2 is wired to the other side of the YE/WH split Thoughts? Anyone have input on headlight switch reliability or wiring plans?
  18. Can you direct me to where the Option Codes for a 2002 996 Cab? Thank-you
  19. Need some help finding a part number, and for the matter, the name of the part! The picture just shows the passengers side of a piece that surrounds the dashboard (I think its all one part, anyway). It's between the windshield and the dash. Does anyone know what this part is called and what the part number may be? This is for 2001 996 Carrera.
  20. Hi Guys, Aircraft engine Tech, currently replacing the clutch on my AutoX 1999 996 C2, first time tackling a clutch/IMS job. While the clutch & Pressure plate are worn out, I inspected the flywheel, based on Porsche's TSB 911 8/02 1360, & found it to be a bit worn, but serviceable. Common knowledge suggest to replace the flywheel every second clutch change or every 100K miles. Considering the high price of the flywheel, is it Worth it to replace it right now or I can expect it to last until the next clutch change?
  21. So, in the process of getting ready for the summer at NE, I tried two months ago to open my convertible (C4-99). The convertible stuck at 2/3 and didn't go back. I got the car to my indie, stayed there for two weeks and got it back un-repaired. He told me that he tried everything, did recalibration and still, he couldn't fix it. I gone to the dealership too, paid $540 for diagnosis and they told me that they have to replace latch and/or module and since I'm loosing some oil from the cylinders, both cylinders. They quoted me $5400. I hugged them and left :) Now, the last 2 weeks: Durametric comes up with error 16 (unknown error - latest version of the software) In the beginning, when I tried to calibrate with durametric, it was pulling the top back and then it was timing out but without any warning light on the dash. After this was done the only way to close the convertible was manual. This happened more than 10 times during my tries. Now, durametric doesn't do anything at all, I just get the 'working' icon and nothing happens. I follow the workshop manual and I changed the following with no changes on behavior: Module Top latch Still nothing. To add on this, when it stops I hear a 'click-click' sound from the back. The sound is from the module itself, but as I said, I replaced the module and nothing changed. The clam shell opens and closes/locks fine. I don't get a warning light when I'm closing the convertible. I'm getting a warning light only when it stuck. All windows are going up and down. The hydraulic oil is always full. Any ideas or suggestions are strongly appreciated.
  22. This article describes with photos how to replace a wheel bearing using the SIR Tools B90-P2 tool. There are no other "step by step" articles on any forums, so this article complements the others you find on the Internet to show how exactly to do it with this particular tool. Step 1. Remove the wheel carrier from the car. This photo shows where this article starts, it is specific to removing the bearing, not removing the wheel carrier. Step 2. Remove the wheel hub from the carrier, these three photos show how to put the tool in place. Basically, you draw the wheel hub out of the inner bearing race, it comes out easily. Step 3. Remove the bearing from the wheel carrier. Heat the aluminum wheel carrier to 100 degrees Celsius, do it evenly, it takes about 3 minutes, measure the temperature with an infrared thermometer. Note, there are other articles on the Internet which use the wrong standard for temperature (they incorrectly say Fahrenheit, it should be Celsius as per the Porsche Workshop Manual). Your basically drawing the bearing out, into the large cylinder. You can use the wheel hub as a support and conveniently turn the bolts with your 24mm and 27mm spanners. Step 4. Insert the new bearing into the wheel carrier. Prior to doing this, clean the bore of the wheel carrier with polishing cloth (your just cleaning it, not removing any aluminum). Put the new bearing in your kitchen freezer overnight prior to inserting it. This is an alternate approach to Porsche Workshop Manual which has you heat up the wheel carrier to 100 degrees Celsius. The freezer method is easier on your hands since you don't have to touch hot metal (if you do use the heating method instead of the cooling method, wear work gloves as usual). The tools in this step apply force on the outer part of the bearing and the aluminum casting. The photo shows the bearing half way in. Step 5. Insert the wheel hub into the bearing. Remember to put the splash shield in place prior to actually installing the wheel hub into the bearing. Notice how the tools thrust bearing which is silver in the second photo below is used with the smaller circular die. Basically you draw the hub into the bearing with force being applied between the inner race of the bearing and the cast iron wheel hub. Step 6. Re-install the newly restored wheel carrier into the car (this is not covered by this article since there are many others on the internet). Step 7. Enjoy your car - Mark Nickson, Member of SAE, PCA, and MBCA for over 30 years.
  23. Basic Info 2002 Porsche 911 Carrera Coupe C2 Manual 6 speed US So my friend and I started to the process of changing the IMS to the Solution and noticed while we were removing the second from the top left bolt of the transmission (facing the rear of the car) that there was a lot of corrosion. The bolt was very difficult to get out and actually took some of the threads with it. Once we removed the tranny we saw inside the housing of the tranny and the crank crystallized particles. It was also around the bolt that was tough to get out. After a closer look it appeared that the oil cooler had leaked antifreeze at some point which over time, seeped around the tranny/crank housing (did not enter the tranny though). It (the flakes) also was near where the cooler mount to the crank. This led us to belive that possibly the oil cooler is bad or going bad or possibly the oil cooler o-rings. Any ideas or comments? This is where I plan on getting the replacement parts. I can post some pics even if it would help.
  24. A while ago, I had a Durametric scan on my 996 (1999), and during the Short Test I received fault codes 22 (Potentiometer right mirror Open circuit vertical) and 20 (Potentiometer right mirror Open circuit horizontal) under the Seat Memory section. My question is, where are these potentiometers, if I wish to inspect them for either being worn out or having a bad connection? I can manually adjust the passenger mirror with the mirror controls, it's just that the passenger mirror doesn't work with seat memory. I'm taking a guess that the mirrors only have motors in them and these potentiometers are probably in the modules under the seat or in the door sill, but I'm not sure which, and where specifically. Also, are these potentiometers tiny little trim pots on a circuit board, or some kind of larger specialized potentiometer component with a part number? Or does one typically replace a larger module for a fault like this? The closest thread I could find on the subject was this one: http://www.renntech.org/forums/topic/40724-seat-memory-function-issue/?hl=%2Bmirror+%2Bpotentiometer - but it appears his issue was fixed by plugging something back into a control module that was intentionally unplugged, and did not reference the specific potentiometers. Any more specifics or even links to circuit/wiring diagrams for this area would be great. Thanks in advance.
  25. Hello all, newbie online member. A month ago went into Limp mode without any CEL's and had fault codes for the TPS. Replaced it, they came back. Shop replaced the alternator, regulator, and battery thinking a voltage fluctuation might be responsible. Codes came back. Changed out the throttle body for good measure. Now they are back. The shop is otherwise reputable, known for racing more than anything I guess, and they are big on the 993's. But an electrical issue I've found drives most shops nuts. With $5K into this repair already though I don't want a fishing expedition. Any obvious answers left? Porsche manual basically says if TPS error code, replace TPS. The only thing left upstream seems to be the harness and ECU. Should I go there next? Any easy diagnostics? After the TPS was replaced, it happened less often and with 100 miles in between faults. Meaning the older sensor seemed to fault more often if that is a clue. Any and all help appreciated. Kelly The PO had an early version aftermarket kit put on with k28's, upgraded exhaust, and a chip based tune.... dreading it's related to that.
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