Jump to content

Welcome to RennTech.org Community, Guest

There are many great features available to you once you register at RennTech.org
You are free to view posts here, but you must log in to reply to existing posts, or to start your own new topic. Like most online communities, there are costs involved to maintain a site like this - so we encourage our members to donate. All donations go to the costs operating and maintaining this site. We prefer that guests take part in our community and we offer a lot in return to those willing to join our corner of the Porsche world. This site is 99 percent member supported (less than 1 percent comes from advertising) - so please consider an annual donation to keep this site running.

Here are some of the features available - once you register at RennTech.org

  • View Classified Ads
  • DIY Tutorials
  • Porsche TSB Listings (limited)
  • VIN Decoder
  • Special Offers
  • OBD II P-Codes
  • Paint Codes
  • Registry
  • Videos System
  • View Reviews
  • and get rid of this welcome message

It takes just a few minutes to register, and it's FREE

Contributing Members also get these additional benefits:
(you become a Contributing Member by donating money to the operation of this site)

  • No ads - advertisements are removed
  • Access the Contributors Only Forum
  • Contributing Members Only Downloads
  • Send attachments with PMs
  • All image/file storage limits are substantially increased for all Contributing Members
  • Option Codes Lookup
  • VIN Option Lookups (limited)

Leaderboard


Popular Content

Showing content with the highest reputation since 08/15/2019 in Tutorials

  1. 1 point
    Ok guys, you've been waiting for this, and as promised, here is my brief, but descriptive walkthrough. this is what you will need as the following: Porsche Panel wedge tool Screw Driver w/ T-20 bit and Flat head bit Turbo Instrument Cluster strong fingers! Ok with that cleared away, here is the first step. Remove the black plastic gauge cover above the gauges. Use the wedge tool or , in this case I used my fingers! (don't use the fingers, i highly recomend not to , it hurts hahahah). Remember , you will need to apply gentle but enough pressure to detach the tabs off from the top cover of the dash that is over the cluster As you can see, the reason why i say "gentle" is because you have the tabs, take them off or apply too much pressure, and those bad boys can break, if anyone had experience with plastic and heat, they can easily become brittle. Just make sure you use precaution. Next, there are 5 screws to detach the dash cluster cover. 4 screws are attached to the top of the gauge cluster, while one (in back) inside the housing is there to hold the cover in place on the main dash. Remember, these are t-20 screws. two are parallel on each side , symmetrical to each other The rear screw, is located in the center back of the gauge cluster cover. as illustrated here. Once all screws are removed, just like the black pastic gauge cover, remove the upper gauge cover off gentley. They are tabbed in place, so apply the righ pressure. Note: when you remove the cover, be sure you have the washer for the 5th screw. This holds and aligns the cover of the cluster in place. as shown here Once the top is off, you will need to gain access to the bottom half. this is where most of the work will be done. here are the major things you will need to do - Remove trip pieces - unscrew support holding ignition/key - remove driver left AC vent Lets begin with taking off the side cover where the fuse housing is and the AC vent. Use the wedge tool to open the side panel and to take the ac unit out. the AC unit pops out as an entire pice, though the trim may seperate, this is normal, but becareful , damaging the trim will result in a loose fit. The reason for this to come out is there is a screw that holds the lower portion in place, which later will be necessary to access the bottom part of the instrument cluster Next take off the trim. There are three screws, t-20's , that are behing them. use the wedge tool again, gentley take the trim off. Again use precaution when taking them out. the outer ignition/key cover is part of the trim. so make extra effort to be careful Once the trim is removed, and the screws , make sure you remove the support ring , which holds the ignition key in place by way of screwing around the threads of the ignition. there is a special tool for this, but i used a flat head screwdriver to pussh along some tabs gentley till it was unscrewed. Repeat for the trim on the right near the windshield wiper control arm on the steering will. there should be two screws to take off. Also note, the screw inside the AC vent on the left driver side, it should be on the upper corner. Next, once all screws have been removed, gentley remove the tabs off , again, use precaustion, these are tabs, and need to be taken off with extreme care avoiding damage to them, and causing not to fit properly Once the bottom is removed, go ahead and take out the remaining two bottom screws that hold/support of the cluster. Again,these are t-20 screws Once remove, it's self explanetory from there, there are a green and blue connector, with purple latches. unlatch both, and remove the old cluster. Put in the turbo cluster, and presto, turn your car on, and test the cluster b4 putting it back together. your cluster should then boot up and you will see what awaits! Further notes - When you hook up your gauge cluster, you will hear a weird buzzing noise, that's ok, it's just the cluster responding to its connection. You will also notice that your milage should be at 0.0 for new clusters or whoever's previous milage was on it, if you bought it used. So be forwarned, My friend who knows vw/audi's said clusters like these have a tendancy to carry over their last cars info on milage over to whichever car they are being installed. So note to yourself, to write down your actual mileage. Once done, and pre programed, go ahead and put everything back together, and yours should look like this Alright now! I hope everyone is successful as I was, and hope all you skeptics out there can take it easy and rest knowing someone already done this for you! hahahah Enjoy! if you have any other questions or comments, just PM or reply! I'll be more than happy to help! I will also be posting a turbo bumper upgrade too for those who are interested later once i get my spare headlight washer parts in! til then good reading folks :D :P
  2. 1 point
    Note: Part numbers sometimes change without notice. Always double check with your supplier that you have the latest part numbers. (Edit - July 25, 2006 - Updated the clutch bleeding procedure to the latest procedure as outlined in supplement 98 of the Carrera Service Manual - Loren) Parts you will need: 1 liter (minimum) 000 043 203 66 Porsche DOT 4 Brake Fluid or equal (ATE Gold or ATE Super Blue) Tools you will need: Jack 19 mm socket for wheel bolts Motive Power Bleeder (or equal) image Needle Nose Pliers 11 mm wrench for brakes; 9 mm for clutch slave (sizes vary from car to car but they are usually 9 mm or 11 mm) Plastic tubing and waste container (at least 1 liter) Jack up the vehicle at the lift points provided and remove the rear wheel (you will need to do this for each wheel). Remove the cap on the master cylinder reservoir. Remove the plastic screen using a pair of needle nose pliers. This can be a little bit challenging but it will pop off (be careful with the brake fluid.. it eats paint!) Use a syringe (or turkey baster... just don't reuse it) and suck out as much of the old fluid as possible. Fill the master cylinder reservoir with new fluid. Put the rest in the power bleeder. Screw the cap that came with the power bleeder onto the master cylinder reservoir. Put the pressure cap with the pump handle on the power bleeder and pump it up to just under 20 psi - do not go over 20 psi! Bleed order - Right rear, Left rear, Right front, Left front. Place your drain tube over the outside bleed nipple and in the bottle (remember it will need to hold a liter when you are done). Bleed the outer bleeder valve first. Open each bleeder valve until clear, bubble free brake fluid emerges. Take care to bleed at each brake caliper and at both bleeder valves. Carefully tighten the bleed screw. Wipe off the area and replace the rubber protective cap over the bleed screw. Repeat steps 8-10 for the interior bleed screw. Then reinstall the wheel and move on to the next wheel. Note: It makes sense to check the pressure and amount of fluid in the tank between wheels. Running out of fluid means starting over and getting air out. Optional Clutch Bleeding This is best done when you are bleeding the left (driver's side) rear wheel as the clutch bleed valve is mounted high above the axle on the transmission. Push the clutch pedal in by hand (very slowly) and use a long piece of wood to hold the pedal down. I wedged the other end (of the wood) between the seat and door frame -- with plenty of soft padding to avoid scratches. A second option is to have a 2nd person sit in the car and keep the clutch pedal FULLY depressed. Open the clutch bleeder valve until clear, bubble free brake fluid emerges (at least 30 seconds according to Porsche). Remove the wood. Then, pump the pedal again very slowly by hand for a further 60 seconds. After pressing the pedal down fully about 10 to 15 times, leave the pedal in its normal position. After allowing a fill time of 90 seconds, check that no more air bubbles appear at the bleeder valve (use a collecting bottle with a transparent hose). Then close the bleeder valve. Wipe off the area and replace the rubber protective cap over the bleed screw. You may notice that the clutch pedal does not return... so carefully pull it up (slowly) to it's normal position. Then depress it (slowly) a few (at least 5) times. In a few cycles the feel should return. [*]Torque the wheels bolts to 96 ftlb. (130 Nm). [*]Do a final check on the brake fluid level and top up if needed.
  • Newsletter

    Want to keep up to date with all our latest news and information?
    Sign Up
×
×
  • Create New...

Important Information

We have placed cookies on your device to help make this website better. You can adjust your cookie settings, otherwise we'll assume you're okay to continue.