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Popular Content

Showing content with the highest reputation since 03/08/2018 in all areas

  1. 2 points
    Personally, if the body shop damaged it, I would insist they replace it. It's there fault. That being said, you'll have to remove the door panel to replace the upper window weather seal. Check out this video...
  2. 2 points
    Thanks again to all of those contributors that helped me while I went through this upgrade. This topic appears to be a common one and one that doesn't appear to have a complete solution for contending with the MOST bus. Hopefully my DIY will help owners with the MOST bus successfully upgrade their factory stereo system as I have with mine. Also note that the wiring and process described should work with any system (Kenwood, Alpine, etc.), not just the AVIC D3 as the signal requirements and factory harness wiring is detailed here. Also note that this upgrade also covers the iPod interface, Sirius satellite radio and Bluetooth module install. Good luck! 03_04_Boxster_AVIC_D3_Radio_Upgrade.pdf
  3. 1 point
    Item 16 is 3 nuts per side that the muffler (mounting bracket on the muffler) to the mounting bracket on the car. Item 19 is 2 bolts per side that hold the mounting bracket to the chassis. When I remove the mufflers I just remove the 3 (per side) nuts 16. I have never seen any damage on these.
  4. 1 point
    996 Ignition Switch replace (just the switch) with pictures First off - thanks to everyone who has been down this road before me for providing tips and suggestions and troubleshooting regarding this common problem. I have been dealing with a key that would stay all the way to the right upon starting meaning that the A/C, heated seats and some other items would not function. My solution had been to simply start the car and then just move the key back one notch to the left and everything worked fine. So if others have that issue, my original solution Author scb71 Category Carrera (996) - Common Fixes and Repairs Submitted 09/16/2009 01:31 PM Updated 03/13/2017 05:24 AM  
  5. 1 point
    Probably not, the stalk functions as a momentary contact switch, if the mirror selector switch is on/off in two of the four positions, that would cause the OBC to continuously cycle in those position. You are also going to either purchase a premade aftermarket wiring harnesses for the cluster to function with either a dash switch or with the fourth stalk, or make up your own. Fabing your own is going to require finding specific size pin connectors to match the connectors already in the dash. VW used to carry them. It is much cleaner to use the fourth stalk, which can actually added without taking the column apart, or simply source the four stalk multifunctional switch and replace the three stalk. We have done several of these, but always replaced the multifunction switch with the four stalk version to retain the clean factory look to the conversion. If your dash displays the outside temp, the system is active.
  6. 1 point
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  8. 1 point
    Pelican Parts sells a book called "101 Projects" which shows in detail many servicing tasks in detail. pelicanparts.com.
  9. 1 point
    Refer to my first graph above; what concerns me is that you are not getting a true nearly flat line from the rear O2 sensor and a rhythmic sine wave like curve from the front sensor, yours are showing a bounce that should not be there. You could have fouled cats.
  10. 1 point
  11. 1 point
  12. 1 point
    That's the vent line from the oil/coolant heat exchanger #30 here.
  13. 1 point
    I don't think there should be bolts in there. I happen to still have mine open for putting in coilovers. The aluminum plate is what the Bose subwoofer shelf sits on and there doesn't seem to be any bolts/studs coming from it (that would mate with the holes). As for the broken clip - I don't have that on my 2005 C2S as can be seen in my pic. It's been a few months since I took mine apart so I may need some help from you when I put it back together. ?
  14. 1 point
    Yes, it is most likely e-brake if we apply the Occam's razor theory. Brake shoes or any related mechanism might be rusted and not releasing fully, if the car sat for long with the e-brake engaged. If the car was working fine before, then there is a low chance of transmission not sending the power to the rear or psm err. I am pretty sure PSM works thru via calipers, so if the pads are not sticking, then that's not a problem. The long way to verify that e-brake is the issue is to take off the rear calipers, then rear rotors. If the rear wheels move freely after that, then e-brake is the issue. If you don't want to take off the rotors or calipers, you can try engaging/disengaging the parking brake few times, hit the top hat of the rotors with rubber mallet, while trying to move the rotor by hand. You can actually feel if it's parking brake issue if you listen to around the back of the rotor while you try to move the rotor back n forth with hand. You can spray some brake cleaner to the inside of the rotor top hat thru the holes. You can stick a screwdriver through the 5mm hole and rotate the parking brake adjuster to release some tension. You can see this pelican diy article's last three pics to see what I mean. https://www.pelicanparts.com/techarticles/Porsche-Cayenne/19-BRAKES-Rear_Brake_Rotor_Replacement/19-BRAKES-Rear_Brake_Rotor_Replacement.htm Hope that helps. Keep up updated.
  15. 1 point
    Did this happen after replacing the car battery? With or without Kessy?
  16. 1 point
    You can only get IPAS codes from a dealer - and in most cases after showing proof of ownership. Sorry, no shortcuts for those.
  17. 1 point
    Hello, I am planning to replace the clutch of my 996 4s and therefore need to remove the transmission. I will put the car on these 20" (max) Bahco jack stands. Would a 5th of this jack stand also be able to support the engine? In my opinion the effect is similar to the original Porsche tool (except that it stands on the bottom and is not connected to the car). The stand could be screwed exactly to a height "touching" the crankcase. Or am I wrong and need more of these or something different? Further I need a transmission jack! Can someone recommend one? What is the maximum lowest height of this jack to remove the transmission from under the car. Thanks for hints! Gert
  18. 1 point
  19. 1 point
  20. 1 point
    The online manuals show the layout of the servos in chapter HVAC.pdf, from about page 35 on. These diagrams provide adequate information on positioning of the servos for re-installation. It doesn't matter where they are for removal. You can adjust the arms on your bench with a small 12v power source and a couple of leads. Contacts 1 and 2 can be teased to operate the servo motor. Reverse the contacts to reverse the motor until you have each in the position it's shown in the diagram. Then positioning of the servos becomes the least of your problems. Don't start the job without a set of long torqx screwdrivers and a tiny ratchet with assorted torqx bits. My experience in replacing the servos on a 2004 CS with left hand drive may not translate directly to a car with right hand drive, but I wrote about it at https://rodcroskery.wordpress.com/category/2004-porsche-cayenne-review (reverse chronological order September 18, 2016) and posted comments on page one of this discussion.
  21. 1 point
    Yes. You can also look at my DIY for the third front radiator which includes bumper removal.
  22. 1 point
    Probably your best bet is the Bentley manual for the 996, which is in book form only. You can also look around for a set of the factory 996 manuals, but they are expensive and harder to find as they have been out of print for many years now. Be cautious about pdf files, they tend to be woefully incomplete and/or out of date (there were many updates to the originals over the years), plus as most are illegal copies of Porsche copyrighted intellectual properties, and subject to legal action. This website does not condone trading in such materials.
  23. 1 point
  24. 1 point
  25. 1 point
    I do not know why this is either but the Porsche parts list does show several different regional PCM control units.
  26. 1 point
    As I understand it, a PDK transmission requires both a transmission fluid change and clutch fluid change. The clutch fluid change needs to be carried out twice as often as the transmission fluid. If your problem is not software-related, I'd hazard a guess at a clutch fluid change being necessary. Odd that a Porsche dealer would state that a clunking PDK was "fine and normal" !
  27. 1 point
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  29. 1 point
    Symptom: Your LCD display inside your instrument cluster is very dim, or was dim before, but now you cannot see anything at all on it. So you are left with only the analog dials (needles) to rely on, for information. This prevents you from accessing settings for the car. This DIY will help you fix this issue. Most of the time, the issue is a transformer located on the main board of cluster, that becomes defective. Remedy is to replace it. Below info will show you every step of the way, from trim removal, taking cluster apart, doing solder rework and putting it all back together. Pictures are very self explanatory. I just completed this, after collecting information from multiple sources. Collected so that one can do it all from one place. Hope this helps. Do yourself a favor, review entire DIY before you start, so you know what you will need, what you will need to do, etc. PART INFO: Ordered from: http://www.keyecu.com/index.php?route=product/product&product_id=3003&search=A44002 Ordered from this place for $25.90 plus about 23 bucks for shipping. If you plan to replace both transformers (one for LCD, another for analog dials brightness), order two and replace both. If you are not sure you can tackle this, get someone that can solder. Good luck.
  30. 1 point
  31. 1 point
  32. 1 point
    Remove and clean the MAF sensor with MAF cleaner (since you will have the air filter box out anyway) Remove and clean the entire TB Remove the ICV (Idle Control Valve) from the TB and clean it out with alcohol and q-tips, cycle it with a 9V battery to ensure smooth operation of the valve, it should not stick and should cycle smoothly, it should be shiny clean inside, not black (the is the usual culprit for "hunting idle"), as stated be very careful with the paper gasket, it is very fragile Remove the TPS (throttle position sensor) and clean it up as necessary Suggest replacing the TB O-ring upon reassembly
  33. 1 point
  34. 1 point
    Not Porsche design fault. Sorry to say but owner maintenance requirement. Also suggest you do this: http://www.ecudoctors.com/porsche-996-boxster-waterproof-immobilizer-case-enclosure.html
  35. 1 point
    I did this one a little while ago, but never had time to get these organized into a tutorial for others. Here it is. Comments are in each pic, for each step to do. Each picture is numbered in the order to be done. Hope this will help you make the replacement easier (especially if you are new to doing such work).
  36. 1 point
    Started a DIY to replace my water pump today. Got the airbox out and was about to remove my s-belt. Used a 24mm socket to crack right on the tensioner pulley and that's the problem... it did not move over and loosen the play of the s-belt. In fact, it just turns left and/or right w/o moving the pulley at all. Felt behind the pulley and found a nut to tighten from behind but could not get any of my openbox wrenches to fit in that tight space. Need some shorter wrenches to get in there... Looks like a 16mm(someone please confirm) but wondering if anyone else ran into this issue re the t-pulley and if it's just a matter of tightening(is there a proper torque setting) the front and back(nut and screw) or do I need to be mindful of something... BTW, I replaced my s-belt last year. The tensioner worked properly then... so wondering if I may have cracked on it too hard previously and loosen it... hope it's not a stripped issue. Car is an '08 997.1S with 51K miles. On a side note: I couldn't find my mechanics extending mirror... had to brake into my wife's make-up bag for a small mirror to get back there. You guess it... she came out to check on me and caught me with her "compact" inside the engine compartment. Not a good day for the weekend mechanic.
  37. 1 point
    Porsche Cayenne Starter Repair/Cleaning I will be posting a starter repair/cleaning tutorial for the Porsche Cayenne. I bought a 2006 S a few months back and it had the startup whine that I believe is common to this vehicle. I have replaced the old starter with a Chinese $130 job, but I don't trust that the starter will last. I was amazed that no one had posted a DIY for this since the new Bosch starter is so **** expensive. As of right now I have most of the starter disassembled (which was not difficult except for one part that I can't figure out). As I clean and put back together I will post pics and advice. I found a few sites where you can get starter parts, mostly in Great Britain. I used a parts company called saverepair.com. Unfortunately, Bosch doesn't supply a lot of parts specific to this starter. The starter number is 0 001 125 025. Other good reference sites are aspwholesale.com, https://en.as-pl.com and this parts breakdown helped TREMENDOUSLY http://www.woodauto.com/Unit.aspx?Man=BOSCH&Ref=0001125025 (which wood auto was my second choice for parts but they cost a bit more.) What I could order from saverepair.com were these parts. bsx208-209 Bosch Starter Motor brushes 5.8 mm x 18mm x 14.6mm. 1 €3.60 €3.60 wsbu9016 Starter Bushing 10,08mm x 14,04mm x 9,90mm Rear bushing for Bosch,Front Bushing for Valeo D7E, and Centre for Ford Motorcraft. 1 €0.55 €0.55 wsbu9022 Starter Bushing 28,47mm x 32,30mm x 10,00mm. Front bushing used in Self-Supported Bosch starters. 1 €1.72 €1.72 wss0020 Starter Solenoid for Saab 9-3 Turbo 9-5 Turbo 900 9000 Opel Astra F Corsa A B Kadett E Vectra A B Lancia Fiat and more. 1 €18.00 €18.00 Pretty cheap parts as you can see. When I received the parts I was a bit concerned that the solenoid wouldn't work (I basically picked it by cross referencing starters that were close to the number range and had the same type of connectors). This solenoid is a bit larger than the old one, but the screw holes match up perfectly. I have never replaced bushings or brushes before, so this will also be an adventure I'm sure. On a side note, I REALLY wanted to replace the main bearings on the starter, but there are a few things I can't figure out. There is a part called the bendix that has the gear at the end that also holds the bearings. It is also attached to the stationary gear and a spiral gear shaft. I can't figure out how it all separates. If I did, I could just replace the entire bendix with the bearings on it. I'll see if I can attach a pick of what I'm talking about. If I can't get them separated I think it will be fine as the bearings still turn. I believe the major points of wear on the starter is the bushings. There is wiggle and play on the shafts on the bushings, which is probably why the starter was whining. Stay tuned! One more thought on removing the starter itself. There are write-ups for that so I won't delve, I will say, it is a relatively easy job of removing parts to get to it, but it does take a lot of time. I was able to remove the starter also without disconnecting coolant lines. I also added a pic of me after ripping the engine apart, with a much rewarded pipe blend called "quiet nights" (completely irrelevant to the post, ha!). Author jmass76 Category Cayenne (9PA, 9PA1) - Common Fixes and Repairs Submitted 01/27/2017 06:37 AM Updated 03/19/2017 08:40 PM  
  38. 1 point
    Our experience is exactly opposite; we see vehicles after someone has used the wrong fluids and they have either crapped out after very few miles, or were never the correct spec in the first place, often resulting in catastrophic damage. These gearboxes are ridiculously expensive just to buy either new or used, much less the labor costs to pull and replace. Porsche does not sell parts for them, only complete gearboxes, and very few shops have the tooling or expertise to work on them. In my world, using another lubricant without fully understanding its specs is running a very large risk on something that can bite you big time directly in your wallet.
  39. 1 point
    Or you can download them here: http://rennkit.com/home/service-manual/
  40. 1 point
    You need to connect a switched ignition supply to the blue/white wire on the Connects2 adapter plug. This is the 'wake up' signal for the amplifier. Most people splice into the aerial amplifier feed in the black power plug (The white wire, IIRC).
  41. 1 point
    It may just be the oil seal ring has failed on the chain tensioner (very large nut in the left center of the picture). While the fix is cheap (replace the seal), you need to put the engine at TDC, lock it, and use cam locks to hold everything in position while removing the tensioner to replace the seal:
  42. 1 point
    So, I'm going to update this thread as I go along in case anyone else needs this info going forward. Although there are a lot of "radio" threads out there it appears that the vast majority of Cayenne buyers got the Bose sound package and thus I could not find conclusive information so here goes: My '05 Cayenne base does not have the bose sound upgrade package and does not have an amp, just a fiber optic connected CD changer. (translation: the MOST system in my Cayenne is only utilized for the CD changer) Basics: if the speakers don't have the Bose logo you probably don't have bose. The CD changer is located in the rear right cargo behind pull off panel. My understanding is a non-bose amp would be located above the CD changer, that space can be viewed with a flashlight at the correct angle. Original radio is the CDR-23 single din. The back of the radio has three plugs (the top with three wires is the steering controls, the middle with 8 wires are the speakers, the bottom with three wires is the power/antenna). In addition there is the antenna connection on the far left and a pair of FIBER OPTIC cables. In this setup, the Fiber Optics cables run directly to the CD changer and that appears to be it. I unplugged the fiber optic behind the radio and EVERYTHING works fine (radio, steering controls, dash still shows the station/song). The CD changer obviously does not work but the CD slot on the head unit does work. With 8 speaker wires in the back of the radio, it is evident these are running straight to the speakers, confirmed by the fact that no amp was found. Also, called Becker and they confirmed that some becker units are not programmed to be used with an amp and most cars with an amp use a smaller yellow plug in the middle slot instead of the 8 speaker wires. So for the Radio swap all I need is a new head unit and wiring harness, essentially it is now plug and play (thank you previous owner for only getting the basic radio option). After some back and forth with a few car stereo and online sellers, the correct harness appears to be the Connects2 model CTSPO001 and is about a US$100 part. This does include steering wheel controls which would negate the need to buy the US$50 ASWC-1 part. (so essentially 50 for the basic harness and 50 for the steering controls) The fiber optic plug will just be taped off behind the unit since I have no need for the CD changer (definitely not spending 500 for a fiber connection to tie it in), they also sell a fiber optic loop connection for 10-25 so I might do that just in case its better to have the fiber loop closed. Other parts that are easily identified elsewhere: dash trim by Metra 95-9600, another one by Connects2 CT23PO01. Antenna is 40-EU10 but it appears there are a couple almost identical to choose but know once hooked up. Since the speaker wires are behind the head unit it would be easy to setup an amp in the front of the vehicle or possibly under the hood since any wires (power/speakers) wouldn't have to be routed all the way to the back of the vehicle. Parts are all on order, will update when everything is connected.
  43. 1 point
    Dave, As Silver said, it should not be too difficult to track down the problem(s). All you need is a $15 multimeter. Run your engine till warm and the low voltage shows up, then let it idle and turn on the a/c and the low beam. The current draw from the alternator should now be ~50A. You can then do the following tests. I drew a diagram with the corresponding parts. Test #1: check voltage drop between point "C" (alternator casing) and "B-" (call that V(C, B-)). Note "B+' and "B-" are the actual battery terminals, not the cable connectors on the terminals. This test shows total voltage lost between the alternator and the battery on the ground side. Expect 0.2v or less. If your ground strap is bad, it will show up in this test. Test #2: check V(A, B+) where "A" = alternator output at the back of the alternator that you can't see (use an inspection mirror) and expect ~0.5v or less. "A" is hard to get to. I fabricated a J-shape hook using a stiff insulated wire and just literally probe it blindly from behind. Wear protective goggles here since you will be close to the drive belt, a hot engine, and the always LIVE "A". This test shows total voltage lost between the alternator and the battery on the power side. Test #3: check V(A, J) and expect ~0.2v. This tests #21, which is the infamous cable that can corrode and Porsche has also revised it. Test #4: check V(J, B+) and expect ~0.3v or less. Test #5: check V(A, C), your alternator output and expect 13.5v or higher. Your problem is gonna show up in one of the tests above.
  44. 1 point
    As an FYI for others... 16mm bolt on the back of the tensioner pulley can be tighten as you torque the 24mm socket of the tensioner pulley to solve this issue. I used a stubby 16mm open box wrench to accomplish this by wedging it against the tensioner arm. Apply Just enough torque to get it from freely turning on it's own.
  45. 1 point
    Maurice suggested I post my 'lessons learned' from the experiences I had with my recently acquired 98 hobby car, specifically an issue I'd had with the foam drain tray in the soft top compartment. If any of you have read articles here pertaining to checking and maintaining the integrity of the drain tray (making sure it has no rips or tears), believe what you read! The previous owner of my car was not much of a detail guy and when he unhooked the relevant cables and arms that allow the top to function he left them dangling. As a result the integrity of the foam drain tray was compromised resulting in water migrating into the cabin of the car. Fortunately several factors limited the resulting severity of the situation; 1. The water that ended up in the cabin was not very much. (That was just shear luck) 2. The foam under the carpet under the drivers seat soaked up what water did enter and as a result did not contaminate the black box. 3. What water was there was not there very long. (whew) Lessons learned 1. Feel under the carpet when checking for water. The carpet is plastic backed and you won't feel any water when checking just the carpet surface. 2. Check the foam tray with a flashlight in every nook and cranny. Inspect every suspicious surface anomaly. Make note of them and inspect very closely when found to ensure a complete penetration does not exist. 3. From your findings determine the condition of the drain tray overall. Is a whole new tray warranted or will some minor plugging/patching suffice? (In this case patching and silicone did the trick.) 4. Test for integrity of the tray after repair or replacement has been undertaken. 5. Make sure the drain holes are clear. 6. Drying the cabin out under the seats is a royal pain! 7. Make drain tray inspection a regular part of your regime. Fortunately for me it was caught very early with no real damage resulting. The beast is once again high and dry and the drain tray functioning as it should. Now I can get back to the top issues! Thanks Maurice for all your help.
  46. 1 point
    Hi all, I am almost thru the replacement of a CDR23 / BOSE amplifier (2003 MOST bus) , and wanted to share some of my install notes. I have gained a lot of insight by reviewing previous posts, and hopefully, can add some more to the collective wisdom on this topic! Briefly, I was able to successfully interface a Nakamichi CD400 HU and ARC Audio Mini 4-ch amplifier to the factory wiring harness using an Autoleads PC2-95-4 connector. NO CUTTING/SPLICING of factory wiring was needed, which was a key consideration for me. Result - It works, and sounds noticeably better than stock (w/ the factory spkrs). However, the factory spkrs' deficiencies have now been highlighted, so me-thinks a decent set of Focals, Morels, Dynaudio or the like is the next order of business! Anyway, if anyone is interested in details, please see attached PDF. Note, this is NOT a full DIY tutorial - if you are not familiar w/car stereo installations, I would recommend letting a shop handle this. I purchased this amp from Rod Birch (Car Audio Innovations) and his advise and help was indispensible for me to get thru this project. Thanks, - Sanjeev Amp-HU-install.pdf PS: I would highly recommend Rod Birch - he is extremely knowledgeable about these cars and their ins/outs relative to stereo installs.
  47. 1 point
    I like pictures when I read a DIY, so I made these up to demonstrate what you are in for when you want to change your plugs. Use these pictures in conjunction with the writeup by ebaker...
  48. 1 point
    This is how I installed my new Kenwood DNX-6140. Doing this kind of work on your own car is up to you so do not blame me if you hurt yourself or damage your car. I had the car three weeks and put this in and a week after this my alternator went. I didn't take pictures of that but I should have. This is my first prosche and I'm not a motor head, that is until now.
  49. 1 point
    I found it hard to believe as well, until i dug a little deeper. Turns out, theres this option for something LIKE a LSD... on cars with the stability management option, apparently the computer already has alot of control over the brakes. so what it can do is take constant measurements of both rear wheels, and apply a tweak of brake to the spinning one. on a conventional open differential, this makes more torque goto the other wheel. it does this so fast and so well, if you dump the clutch (with PSM off) it will leave two black marks... if you have one wheel off in the sand and the other on the road, you wont get stuck, etc... but heres the nicer part.. at higher speeds, (45mph according to Lorens post above) it doesnt do it.. so you can get the excelent high speed cornering of an open diff, while still being able to snap the back around with the throttle when autocrossing... just like a LSD. add to that, the open diff weighs less..(and its rotating mass) and the system adds no weight, as the hardware already must exist for the ABS... it becomes a software-only upgrade at that point. its a very cool little feature.
  50. 1 point
    If you have not figured it out yet. The vent is held in with 2 locking clips. You press down on the clips and the vent pulls out. Jeff
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