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Popular Content

Showing content with the highest reputation since 01/10/2019 in all areas

  1. 2 points
    The horn beeps and lights flashing is the alarm system telling you there is a alarm system zone fault somewhere. Could be an open (or maybe in this case closed/locked when it should be open) zone. Zones are: drivers/passenger doors, trunk lid, engine lid, glass (targa) top, gas cap lid, center console lid, and if you have it the glove box door. There are also two interior sensors in the overhead that detect motion when the car is locked. I think getting to the battery and disconnecting is a good idea. However, you have a problem since the trunk is not opening. First thing to try is actually seeing if the trunk is already open. Put your fingers under the trunk lid and try pulling up. Second is to locate the emergency release cable under the passenger side headlight. Unfortunately you need to pop the headlight out to make this a simple exercise, and you can't do that without opening the trunk. So you have to pull the passenger wheel well liner and fish out the cable from behind. Hopefully your wheel lock socket is not in your trunk!
  2. 2 points
    LONG STORY SHORT,,...My entry and drive system went bad one day., after almost a year of testing , replacing the battery, buying the test tool, almost brought a china piwis ,.... and bringing it to dealer and 800 dollars of dealer time., I had it fixed for 5 Dollars in parts. and one hr of soldering at first my kessy do not communicate to the darmatic tool or PIWIS at all, the dealer went ahead try to replace it , with a superseeded module, HOWEVER they wasn't able to program it for unknown reason, there is no module out there that will take my car's pin and complete the marry process because they said all the module has been superceeded. The dealer offer me to replace ALL the module in the car to an updated version for a cheapo $3000 dollars.! OF COURSE I refused,. ...,. I only lost my alarm horn , entry and drive function and its not worth $3000 dollars,. I was investigating myself trying to see what causing the problem, I came in to the touareg forum and found out those guys there have a lot of the problems with their module too. ... I was like ,hum.,,. then go under my dash and found the kessy module that is EXACTLY the same as theirs including the part number (WHICH IS A VW part number stamped on a sticker btw).... there is one guy there that took his module to a local electrician and found he has 2 fried mofset and 6 fried resistors.!!! I was like, fxxx it, why don't I give it a try, at first I couldn't found the 0.22ohm resistors (its was HARD trust me I took almost 2 months looking for them)., so I went ahead replaced the two mofset........... 15 mins and a lot of smoke later....... MAN,,,... the module can communicate with my Durametic tool...! HOWEVER,, all the antennas are reporting short to ground ERROR!!! I tried to clear it but the code come back instantly. then I went on to test the resistor value,... and found all six of the 0.22ohm resistors are SHORT (they are fusible resistor btw)....,,. sooooo I tried my best and finally able to locate those 0.22 ohm resistor .., fast forward 2 months later............ I received those resistors today.............. another 15 mins of smoke and sweat with my resoldering station... I plug the module back... run the scan tool clean the fault codes!!!!................... moment of truth,, I plug my dummy key in to the key cyclinder with the real key in my pocket!!!!!!!!!!!!! turn and the CAR STARTS!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! I have successfully fixed a $3000 dollars repair (that don't guarantee will work) with 5 dollars worth of resistors !!!!!! NOTE: IF your kessy don't communicate with the scan tool,. Its the TWO MOFSET that is Fried. if you have all antennas short to ground or not responding its the 6 resistors!
  3. 2 points
    Updated Mileage: 288,565. 2018 Round trips included NY to Seattle and NY to New Orleans. Still not driving as much as I'd like. #4 cylinder down to 75%. Trying to hold out to 300k before rebuild.
  4. 2 points
  5. 2 points
    I think you need option 666 or 619 for Bluetooth phone. 619 can be retrofitted, which is less expensive than 666. By the way, you can't update the system to v2.24 in one step. You have to update to v2.23 first. Your dealer should know this. I would try to find one who knows what they are doing. The 619 Mobile phone preparation retrofit involves fitting an additional microphone and entering an activation code for the Bluetooth using a PIWIS tester.
  6. 2 points
    15-year-old car - absolutely yes. Best to change every 5 years.
  7. 2 points
    Note: Part numbers sometimes change without notice. Always double check with your supplier that you have the latest part numbers. (Special thanks to Chuck Jones for being the guinea pig and for taking the photos.) Parts you will need: 997.624.113.00 Actuator Tools you will need: Very short Torx T20 driver and right angle ratchet or tool to use the short T20 in a very confined space Regular screwdriver, phillips screw driver, and 10 mm wrench to remove th wheel well liner 1. Jack the car so that right front wheel is off the ground and secure it with a jack stand. Remove the right front wheel. 2. Remove the wheel well liner by removing the the plastics rivets (pry them out with a regular screwdriver). As well remove the 10 mm nuts on each side of the axle. Now remove the phillips screws that fasten the wheel well liner under the front bumper and remove the wheel well liner (and set aside). 3. Locate the EVAP canister and remove the electrical connection at the top of the canister. Now remove the 10 mm nut that holds the canister in place. Remove gas the vapor lines - one at the top and one at the bottom (again by squeezing the connectors). Remove the EVAP canister by pulling gently back and forth until it releases from the rubber gromments 4. Look back up under the fender (now that the canister is out of the way) and locate the broken actuator. Now using the stubby Torx T-20 loose (but do not remove) the two T-20 screws. The actuator itself is a bit tough to get to and you will need a really short T-20 Torx head to loosen the two screws. I say loosen because that is all you need to do to remove the part - it sits in two "U" shaped slots. Remove the electrical connector (by squeezing the tab). Here is a pic of the new part - as you see the Torx screws are already in place so that is all you have to do to replace it. 5. Put the new part in place making sure you feed the emergency pull line through the fender to its location in the door jam. There is room to slide it through the side so you don't need to try and thread it through the hole. Fasten the two Torx screws and reconnect the electrical connector. Chuck's car had the guide rose guide piece missing (so he needed to order one) Here is a pic of his car (without guide rose) and my car (with guide rose). Ref. P/N 997.624.505.00 We also noticed that on his car the plastic catch for the lock was missing (so he needed to order that too). Here is a pic of his car (without cap) and my car (with cap). Ref. P/N 996.201.243.00 6. Reinstall the EVAP canister by pushing it into place on the rubber gromments. Then reattach the vapor lines (they should snap back into place) and the electrical connection. Finally put the 10 mm nut back in place and tighten down. 7. Reinstall the wheel well liner (reverse of removal). 8. Mount the tire, lower the car and re-torque the wheel bolts. Done.
  8. 2 points
    I got sick of not having cupholders in my Boxster. So I set out to find some. The options seemed to be OEM cupholders, either the clip on type, or the single DIN type. And we all know the problems with those - not secure enough fit, not accommodating large cups, etc. Also, the DIN type takes up an entire vertical DIN slot, making fitting double DIN GPS impossible. Other solutions seem to be to use a cutout for cups in the centre console box - which means the lid needs to stay open; and "ultimate cupholder" - which doesn't look OEM at all. So I was searching for generic cupholders on Ebay, and found this: http://cgi.ebay.com....=item439b780b6e And from a seller, the dimensions are: 7 7/16" long by 1" just the cover lid, assembly is 7" x 4 3/4" The width is as close to OEM fit for the Boxster as it gets, for a non-Porsche part! So I bought it. Realising that late model VWs like Passat and Jetta has the same console width as our Boxster, I then bought this: http://cgi.ebay.com....=item3ca672b7af It's entirely possible that other units like this http://cgi.ebay.com....=item3356ef534c would also fit. And before you start, get a rotary tool (like a Dremel). It's an absolute god send! Made things so easy. Here is the unit: Compared to another double DIN unit I originally planned for the mod: The difference is the newer one has a hi res screen. I actually rather liked the volume knob on the low res one. I put the cupholder and GPS unit together, with double sided tape, like this: You can also mount the cupholder on top, like this: I chose to go with the bottom fit, because I don't really like cups placed that high, and the bottom fit actually takes up a few mm less in height, which gives a better fit in the horseshoe frame. Speaking of frame, it's cut up, like this: There was a lip on the inner aspect of the lower border, this was cut to make room to increase the height. This, together with some slight sanding of the bottom of the cupholder was all that's required to make the height of the combo fit just right. Incredibly lucky! Note, you must get rid of the lower lip much as you can. Or the cupholder would be clamped too tight between the frame and the GPS, and it doesn't open when clamped tight. In the above picture, you can see I turned the OEM metal bracket around. This was necessary as the cupholder doesn't extend as deep as the OEM stereo, so the bracket support needs to come forward. You need to drill a hole in the original bracket to allow this. The reason will be very apparent when you actually do this. Here is a close up of the reversed bracket: The GPS antenna is simply placed near the alarm cover. Remove the alarm cover first, thread the GPS wire through, then just fish for it through the horseshoe frame. No need to remove anything else to place the GPS antenna. The thick wire attached to the GPS wire is the loom for my Head-Up-Display (another mod, for another day) :) The rest of the wiring here, with the unit ready to be pushed in: Here is the test fit: You can see that I will need a "n" shaped bezel to fill out the gap. This was obtained by modifying the Passat bezel that came with the GPS. The width is an exact fit, just like the cupholder (maybe 1mm longer, but I just left it). So I just sanded down the top border of the frame. And cut off the bottom border. I don't have a picture with the bottom border removed, only with the thinned top border: Press it in, it's a snug fit, not even sticky taped. And voooowwlaahhh!!!! OEM look!! From afar: With cupholder open: With a large "cup": In summary, get a genuine Jetta cupholder and an aftermarket Passat double DIN GPS! (not affliated with the seller/s, I promise) :)
  9. 2 points
    If your battery is dead and you need to get into the front trunk, it may be necessary to locate the manual pull wire to open the front trunk and get to the battery. This might be more difficult to locate the first time. You may not be in a good location to wrestle the right front tire splash guard to find it. It might be night time or you may not be dressed in the correct clothes to be down by the tires trying to locate it. I would recommend that you take the time to locate it in good weather and in the comfort of your garage or better yet re-route the wire to the front bumper behind the plastic plug the hides the location for the tow fish eye bolt. To get started I removed the carpet liner in the front trunk. The front trunk liner is made up of 2 sections and I only had to remove the front section. There was one thumbscrew clip on the passenger side and one thumbscrew clip opposite on the driver's side. Also on the driver's side there was one snapin clip and 2 additional snapin clips located in the front of the trunk. All five clips are very easy to find and remove. I then removed the plastic trim directly on top of the front trunk latch and microswitch. There are 4 screw plugs and you simply turn the plastic plugs 1/4 to 1/2 of a turn: I then removed the passenger side head lamp by using the tool in the Boxster tool kit. The kit is usually located near the spare tire in the front trunk. Turn the wrentch about 1/2 turn counter clockwise to unlock the headlamp. Slide the head lamp out. You may have to jiggle it a little but it should slide out with very little effort. Once the light is out you will be able to locate the pull wire. It is clamped into a lasso at the end. In the photo below you can see it at the end of the red arrow. The red oval in the top of the photo is the plastic wheel splash guard. The passenger front tire is directly behind that. Some recommend to access the pull wire from the tire side but that is a little more difficult and you still have the problem of trying to re-rout the wire up to the front bumber. Doing it from the head lamp side makes it easy. Here is another photo with my finger pointing at the pull wire. Remove the front bumper plastic cover that hides the tow plug. I used a plastic upholstery tool and the plastic cap popped right out. The plug has a fishline wire connected to it to prevent you from losing it. Use the light from a flashlight to guide you (from the front bumber side) and re-route the pull wire from the headlight to the tow plug. Having the top plastic guard off makes this very easy. Tuck the pull wire back in and re-insert the pastic bumber plug. Reassembly is just the reverse. Slide the headlamp back into the guides and push it home, use the wrentch and turn clock wise. you will hear a loud pop when the headlamp is secured. You know have easy access to the emergency pull wire.
  10. 1 point
    Regarding the repaired brake vacuum hose. I wasn't able to talk to the technician after all, but did take a look under the top engine cover. The vacuum line runs from the inlet manifold right through to the servo located under the front bonnet (trunk). I wasn't able to see where the repair was made - it could have been anywhere along this line. Perhaps the line wasnt properly connected to the inlet manifold? Its a sizable pipe and made of tough material - not easy to damage. Good hunting - if you think this could be your problem.
  11. 1 point
    I changed the oil on my 2012.5 Carrera S yesterday and now the engine lid will not open. I did knock the cable loose while pulling out the intake, but I thought I put the ball end of the cable back into place. The actuator operates but the cable doesnt release the latch. I looked all over the place for an emergency release cable but could not locate one. Is it possible to use a screw driver to release the latch? Suggestions are welcome!
  12. 1 point
    #1 and #3 are connected to the radiators
  13. 1 point
  14. 1 point
  15. 1 point
    Sounds like either the key or the lock detents are worn - or both are worn. You could try a new key before replacing the whole switch.
  16. 1 point
    Don't you just love these dipstick-less cars designed for millennials? On my first oil change, I over-filled it by 1.25 liters all due to the fact I did not fully understand the Oil Measurement Display. I thought the MAX level was at the top of the bar, which it isn't. The MAX level is shown in A below. Anyway, I just drained it and the level is at MAX. I also would not use a vacuum pump for the reasons mentioned.
  17. 1 point
    Then a proper programming is needed.
  18. 1 point
    Does the car have a new (main) battery?
  19. 1 point
    Perhaps this (from the service manual) will help...
  20. 1 point
    Pretty much has to be 661 - so that engine (factory) build was 2001.
  21. 1 point
    I don't think there should be bolts in there. I happen to still have mine open for putting in coilovers. The aluminum plate is what the Bose subwoofer shelf sits on and there doesn't seem to be any bolts/studs coming from it (that would mate with the holes). As for the broken clip - I don't have that on my 2005 C2S as can be seen in my pic. It's been a few months since I took mine apart so I may need some help from you when I put it back together. πŸ™‚
  22. 1 point
    Posting this here for a future reference.... I recently had to replace my ignition switch (2001 boxster s), all of the data online shows the steps involved with working in a cramped position with one's head under the dash trying to get a tiny flat-tip screwdriver into position. That really brought out my claustrophobic demons for a dusting when I was trying to maneuver into position, even though I managed to achieve a really good back stretch. Yet I couldn't get the screws loose that were holding the switch in place. My ultimate solution: Removing the headlight switch assembly and the single screw supporting the heating duct against the backwall. It seems like more work, but it is really easy to do and it makes loosening the two screws holding the ignition switch in place a breeze to loosen from a more comfortable upright position. Hope someone benefits from this tip.
  23. 1 point
    Jake Raby is producing a series on Bore Scoring for all of those that may be interested. The first part was just put on YouTube. Great information on a very important topic for us 996 owners.
  24. 1 point
    No code should be required unless you physically change out the PCM unit.
  25. 1 point
    Color codes front to rear are different. They are also different depending on RoW or US/Canada springs (ride height). They are also different depending on coupe or cabriolet -and whether you have a manual (6-speed) or Tiptronic.
  26. 1 point
    The seat belt and grounding issues were fault codes 45, 46, 48 and 49 - per the TSB. This fault 28 which is the drivers side (door) airbag.
  27. 1 point
    Broken wire, shorted wire, blown fuse, bad DME.
  28. 1 point
    Hi to anyone who had this exact problem i have found a solution. after i changed my undamaged water pump and thermostat i got temp gauge dead and flashing. changed coolant sensor, to no avail. turns out that i needed to clear error codes with code reader and that instantly bought the gauge to life back to normal. 2.7 boxster 2001
  29. 1 point
    Alex, Whether this is germane to your question, I run 305/30-11"X19" wheels on my '03' C4S. I'm running a center lock conversion with a +37 off-set.
  30. 1 point
    Have you eliminated these possibilities from the manual? I know all sorts of things got funky on mine when it had a weak battery. Page: 153 The Auto Start Stop function is available with limited functionality in the following situations, for example: – If the air conditioning or passenger compartment heating is operated at a high setting or if the defrost function is run for long time periods. – If the battery charging condition is low. – On upward or downward slopes. – During internal vehicle test procedures, e.g. automatic engine checks.
  31. 1 point
    Have you checked the main and aux car batteries for proper voltage? An under-volt battery can cause weird things to happen. On my car it triggered Limp Mode which only allowed the trans to shift up to third gear.
  32. 1 point
    Send me a PM with your VIN and I will look it up.
  33. 1 point
    Did this happen after replacing the car battery? With or without Kessy?
  34. 1 point
    Loren, your support for folks is nothing short of incredible. I purchased a car without the code provided, however, the radio is currently working. The model is a becker CDR-210 with serial number T5005134 With a working radio is the code available via some interrogation? Kurt
  35. 1 point
    Sheet 19 in the MY2000.
  36. 1 point
    Small world. While it is currently closed for Jan and Feb for some renovations, visit the museum when you get the chance, particularly if you have kids, as it is focused on education about the heritage, history, and wildlife of the Chesapeake of southern Maryland, much of which has disappeared over the last fifty years. And there are several excellent seafood restaurants on Solomons Island as well. http://www.calvertmarinemuseum.com
  37. 1 point
    ALL factory reman engines carry β€œAT” in the number sequence to indicate it is a factory reman. Yours many simply be a replacement from another source like a wreck.
  38. 1 point
    Problem SOLVED. The switch is located underneath the driver's seat, just to the left of the battery box. The switch is easily accessed through the outboard most pre-cut section of carpet joined with a plastic cover (see photo). If you remove the seat and peel back the pre-cut carpet covering the battery you will have a much better view. BTW, the seat is very easy to remove. This switch has got some funky design features. The last 3 pictures should illustrate the features and the solution to my problem. Notice the channel that guides the sliding switch is in the shape of a C. I believe the FORWARD position allows the switch to be locked into what I would call Discharge Protection Manual Engagement--use this position when storing or transporting your vehicle to help prevent battery discharge. The AFT and OUT position is where the switch is located after an automatic triggering of the Discharge Protection logic (think circuit breaker tripped position). With the switch in any position between here and FWD, the Discharge Protection remains active. The AFT and IN position is visually not very distinct from the AFT and OUT position. I found it basically by accident and it is more easily determined to be in the correct position by feel rather than visually. The switch on my vehicle does not naturally "like" to go into that position, it takes a little finagling. Verify it's in the correct position by turning the ignition ON and observing the lack of Discharge Protection caution message/yellow battery indication on the MFD. I suppose this switch tripped because my old battery was weak and/or during the replacement due to low voltage from my jump start pack. Confounding the problem is the switch design--in the darkness of an underseat switch you might think that it just moves forward and aft. You might also not perceive the approximately 1mm difference in position from normal to tripped. Also a switch label and/or a mention in the manual wouldn't hurt!
  39. 1 point
    It seems that there are more and more cases of these faults appearing, and as some of our cars are reaching 10-12 years old, it is hardly surprising. I've compiled this information from past personal experience on both of my 996s, reading about others on here and other forums, referring to the workshop manual and wiring diagrams, and applying some logic. Hopefully you might find it useful, and save some grief when troubleshooting. DOOR MICROSWITCHES There are seven microswitches in each door which control the alarm system. Two are separate switches: a] One on the outside door handle. This switch is used to sense that the handle is lifted. b] One on the inside door handle, which has the same function. When the car is unlocked and either handle is lifted, this signals the alarm control module (ACM) to lower the appropriate window by 10mm, and turn on the interior lights. As soon as the door opens, another switch inside the door lock (explained later) tells the ACM that the door is open, which holds the window down until the door is closed, when the window is raised, and the dimming timer on the interior lights is started. Once the car is locked, the outside handle switches are ignored by the ACM. The remaining five switches are inside the door lock assembly: c] One switch senses if the door is open or closed. d] One senses that the key has been turned to the 'lock' position. e] Another senses that the key has been turned to the 'unlock' position. f] One senses that the door lock motor has reached the 'lock' position. g] Another senses that the door lock motor has reached the 'unlock' position. TYPICAL FAULTS All these microswitches can be problematic, and it is common for one or more to fail at some time. These are some of the common failures and symptoms: 1) The door window won't drop when lifting a handle. This is usually the handle microswitch which has failed. 2) The window drops, but goes back up when the door opens, or when the handle is released. This can be the handle microswitch, or more likely the 'door open/closed microswitch' ( c ) has stuck. Because the system thinks the door is still closed, it sends the window back up. 3) Door window won't go up the last 10mm. This is likely to be the 'door open/closed microswitch' ( c ) stuck in the opposite sense to (2). The system thinks the door is still open, so won't allow the window to go back up. Note that in this case the door will still lock, but you may get a single-beep from the alarm horn. 4) Door will not lock with key. The 'key lock' microswitch (d) is broken. This is very rare, as this microswitch is hardly ever used – most times the car is locked by remote. 5) Door will not unlock with key. The 'key lock' microswitch (e) is broken. This is also very rare, for the same reason. 6) Door locks, and then immediately unlocks, usually accompanied by a double-beep from the alarm horn. This is the 'door locked' microswitch (f). The locking motor physically operates the door lock, but the microswitch to sense this has failed/stuck. The ACM promptly unlocks the car. In this case, the only way to lock the door is to use the emergency locking procedure. Turn the key in the door to the lock position and back three times in quick succession. 7) The door unlocks, but there is a beep or double-beep from the alarm horn. This is the 'door unlocked' microswitch (g). Although the door is unlocked, the ACM has not recognised that. The alarm will not sound, as turning the key in the lock has deactivated it. FIXES The inside and outside handle microswitches are available separately, and are not too expensive. Although alternative equivalent switches may be available, the genuine Porsche switch comes with a connector and wiring, so it makes sense to use an original. Part Numbers: Inside handle microswitch: 996.613.123.00 (Same both sides) Outside handle microswitch: 996.613.125.00 (Left) / 996.613.126.00 (Right) The door lock microswitches are not available separately. You have to buy the complete door lock assembly, at a cost of around $120. It has been known for people to repair the offending switch though. This is a picture of a typical failure of a 'door open/close' microswitch (courtesy of another RennTech member): You can see that the plastic plunger has broken, jamming the switch lever inside. These switches are (apparently) made by Burgess, but as yet the source and part number are unknown. There are several other similar standard switches on the market for around $2, and people have stripped down the new switch and rebuilt the old one with the plunger from the new one. OTHER SWITCHES IN THE ALARM SYSTEM The other switches and contacts in the alarm system are to monitor the lid closures: Front lid microswitch Rear lid microswitch Oddment compartment microswitch Glove box microswitch Radio contact (to detect radio theft) An open compartment or switch failure will cause a single-beep of the alarm horn on locking. A system error will cause a double-beep. Other elements of the system include an interior monitoring sensor (in the overhead lighting), an alarm readiness light (on the dashboard in the centre) and a central locking button (on the dashboard). Options are a tilt sensor (next to the battery or under the left-hand seat) and an alarm siren (next to the battery).
  40. 1 point
    Our experience is exactly opposite; we see vehicles after someone has used the wrong fluids and they have either crapped out after very few miles, or were never the correct spec in the first place, often resulting in catastrophic damage. These gearboxes are ridiculously expensive just to buy either new or used, much less the labor costs to pull and replace. Porsche does not sell parts for them, only complete gearboxes, and very few shops have the tooling or expertise to work on them. In my world, using another lubricant without fully understanding its specs is running a very large risk on something that can bite you big time directly in your wallet.
  41. 1 point
  42. 1 point
    Cabriolet: Removable windbreak that reduces air turbulence for driver/passenger while also serving as a cover for back-seat luggage. Easy to attach, and can easily be stowed in a protective cover in the trunk; or Coupe: Front lip on your sunroof.
  43. 1 point
    I like pictures when I read a DIY, so I made these up to demonstrate what you are in for when you want to change your plugs. Use these pictures in conjunction with the writeup by ebaker...
  44. 1 point
    I change the driver side fuel pump (primary) last week end. If you need to drive the car and avoid to pay a towing, just remove the #1 pump relay in the engine compartment fuse box. You need a torx 30 because the relay is located in the hidden part right next to the firewall. If your car starts and stall in less than 30 secs... Remove the key, remove the #1 fuel pump relay, then restart the car. If the car still running after 30 secs, like me your primary fuel pump is defect. By doing this, the computer think there is no fuel on left side and run the secondary pump !!! I drove the cayenne about 60 miles with the second pump to the dealer to buy the fuel pump, small pipe and 2 seal because you need to open both side under the seat. The fuel pump have many pipe attached to it with different size and lenght to avoid bad connection. Two pipes are running from left to right. The job is not easy but you need to do it when the tank is almost empty or use a manual pump like me. Do it outside, the smell is horrible and take a tylenol. Dont forget to clean the fuel filter on the top plate driver side, I never seen so much black dirt in a small filter... I clean it 8 times in fuel bowl and reinstall it. I suspect dirt filter may cause the pump problem. To remove the bolt under the seat use M10 and they are very very tight and this is probably the biggest job to do. Then have a beer and congratulate you for saving 1,000$. I have all the pdf very helpfull if you want it, let me know.
  45. 1 point
    If you look at the picture on the prior page it was frayed exactly where the red felt pads were placed. That's were a small part was cut out by the dealer. To add to the renewed discussion, i'd been meaning to send in some pics of the fix on what the end result was that rid me of this little niggle. It was as simple as purchasing some felt tape (or equivalent) and working it around the area to reduce the friction. This is how it currently looks: - I just had to be sure that all surfaces that the strap is in contact with were sufficiently covered to prevent any contact with the plastic. Other than that and how always it's the case, a pain to discover but simple to remedy. Regards Pop OMG. This is by FAR the best thread I've read. For 2 years now i've had this very exact cracking noise and nobody (dealers) knew where it came from. It just tried your fix and it took all of 5 minutes and 2 bucks. Sound is now GONE. Pop. i think i love you. LOL
  46. 1 point
    In the diagram, the switch looks upside down. And where are the two Allen screws and plugs? Thanks. Oh, and I broke the switch lever exactly as you did!
  47. 1 point
    1.) Un-screw the one phillips head screw at top center of side air intake... 2.) The molded air duct and the intake grill are still attached by three delicate plastic tabs at the three points... The best way to remove this is gently insert your fingers through the grills into the intake at the points circled in red and gently try to free the tabs... All three points come forward towards you, but if one is stuck or gets caught it will break... 3.) Inside the drivers side air duct you will find a snorkle... The snorkle is added to most US cars for noise restrictions. Now this piece is attached by no screws or tabs, but it most likely will give you some troubles removing... The best way is to remove this, just grab a hold of the long snorkle (not the small dish on the end)... Now wiggle it from left to right and vice versa while pulling out towards you. This works, but might take a little effort. 4.) This is what the intake is going to look like after the snorkel is removed... Just carefully insert the three tabs back into their points... Make sure that all three are tightly in by pushing the airduct cover (not the grill)... Insert your 1 screw into top center of cover and you are done.
  48. 1 point
    IMHO it would be really useful if some of you guys could reply with which code Loren suggests actually works. It might help make more accurate predictions. Just my 2 cents worth.
  49. 1 point
    Note: Part numbers sometimes change without notice. Always double check with your supplier that you have the latest part numbers. Parts you will need: 1 each 996 102 151 64 (or 996 102 151 66) Polyrib Belt (with air conditioning) or 1 each 996 102 151 65 Polyrib Belt (without air conditioning) Tools you will need: 13 mm socket or wrench (for air cleaner) Regular screwdriver (for air cleaner) 24 mm socket or wrench (for belt pulley) Remove air cleaner housing. Mark belt travel direction with a coloured pen (if you intend to reuse it). Note: Never remove Polyrib belt when warm. The belt will deform and could be damaged. Turn the tensioning roller 7 on the socket wrench (wrench size 24 mm) clockwise and simultaneously remove the belt from the drive pulleys. Visually inspect the condition of the belt and replace it if necessary. Check belt pulley for damage. Install Polyrib belt in the order shown. Twist the tensioning roller 7 clockwise and simultaneously place the belt on the idler pulley 8. Subsequently relieve the tensioning roller slowly. Visually check whether the belt is correctly positioned on all pulleys. Reinstall the air cleaner housing
  50. 1 point
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