Hi all;
I have owned and driven Porsches continuously since 1977. I special-ordered my present Boxster-S in 2000; this is my 7th Porsche and – niggling problems aside – still my favorite one so far. It only has 20K miles on it, but I have had to replace trunk cables, tires (naturally!), both horns, and some other top and electronic components etc. I’d had similar failures with my regular Boxster, so I wasn’t totally surprised. Anyway, I almost literally turned every bolt on several of my previous Porsches and I am an engineer by trade, so I am not often stumped by them anymore but this time, I am very much so.
Failure: The top failed to go down, raising only the drivers side of the clamshell (and slightly bending it before I noticed). I powered the clamshell back into the down position with the top up, and referred to Bentley’s manual. The right side drive cable turned out to be broken, so I replaced both sides.
Now, the top is inoperable. The windows do not move when I unlatch the center top lock (but work fine otherwise), the yellow top light on the dashboard stays lit at all times, and the top up/down switch does nothing. However, I can put 12V directly across the top motor and drive the entire mechanism manually and it works fine.
Where the heck are the top microswitches??!!!
I did print out and go through the “Micro switch trouble shooting sequence” that was very kindly provided elsewhere in these forums, failing at #6. I had already metered out the micro switches in the front top lock and both worked fine, as did the handbrake switch. These are the only two micro switch locations I can find. There is no –repeat – no – switch located on or near the top motor itself.
There is a vague reference in Bentley’s to a microswitch on the right transmission, but I SWEAR that there is no microswitch anywhere near the passenger side transmission. I even took both of the stupid transmissions back out and checked all over the place for wires that could’ve led to this mysterious switch or another one. Nothing.
Finally, there does seem to be a small (~1” x 1”) plastic housing at the drivers side left shoulder, mounted just behind the base of the roll bar. This assembly contains two wires that enter it from the bottom and which are terminated as two pins that stick up vertically inside this small housing, looking as though they should mate with two female sockets on some sort of plug. However, that housing box is simply covered with a snap-on lid that has a plastic actuator-looking thingie molded into it. There is no switch, or even a piece of metal that could serve to short across the two pins and complete a circuit.
Nevertheless, thinking that perhaps the switch had just "disappeared" even though I was nowhere close to it in my cable replacement process, I jumpered across these pins at a couple of points in the top up/down process, which did nothing – no affect on the dash light, on the operation of the other switches, or of the top.
In sum, the drive cables, drive motor, and entire top and clamshell mechanisms are proven to work fine, and the top lock and handbrake switches (and fuses) are fine, but the control circuitry is somehow screwed up. I do not have enough info to troubleshoot the bowels of the top control relay and assume that it is too expensive to swap on a whim.
Can anyone help me?