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Orient Express

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Posts posted by Orient Express

  1. One other issue on the coolant tank cap.

    1. make sure that it is not cross threaded on the tank.

    2. make sure that it is fully seated. The cruciform top of the cap should be straight and level in relationship to the ground. There is a slight "click" feel to the cap when it is fully seated. Because of the compression of the cap gasket, it is sometimes difficult to get the cap fuly seated.

    Here is a cap that is not fully seated:

    996coolantcap1.jpg

    And here is one correctly seated:

    996coolantcap2.jpg

    Your picture seems to indicate that your cap is not fully seated.

    • Upvote 1
  2. Darn it! So it sounds like I might have caused this problem. Next time of jack up rear of car, what should I do. LIft from body supports?

    Delman

    You did nothing wrong. These fluid filled motor mounts usually fail at 60 ~ 120K miles regardless of how you lifted your car. Good thing is that you were aware when it failed so you can replace them, rather than the mounts failing on the road and you not noticing until the NVH from the rear end starts getting annoying.

    Make sure you replace both of them. It is a very easy job, 2 bolts and a nut on each side, just support the engine with your jack, remove the bottom bolts of the mount, then the two top bolts, remove the old mount from inside the engine compartment, then reverse the process and you are done. Total time 30 minutes ~ hour.

    I have also seen a very dark purple coloured fluid leak from the mounts.

    Yes that is the color of the mount oil. They have failed, so time for a new pair.

  3. The elliptical opening was for a microphone component of the OEM phone system, rarely seen on these cars.

    Not to be too anal, but....

    The microphone for telephony as well as ambient cabin noise measurement (for GALA volume adjustment of the radio) is in the instrument cluster. The little plug that is on both air vents (for LHD/RHD cars) is for the manual headlight leveling adjustment control that is used on many ROW 996 and 986 cars.

    As many have said, in this case, the button was probably installed by the previous owners for a garage door opener or alarm or some other owner installed equipment.

  4. The pin numbers are on the connector shell, but are very small, you may need a magnifying glass to read them.

    The grommet to pass the wire from the engine compartment to the cabin in under the carpet and sound absorbing material in the rear package tray under (if installed) the Bose subwoofer. It is a solid grommet that you need to cut an "X" in to pass the wires.

    The 997 PSE is essentially identical to the 996 PSE, except the the muffler baffle switching signals. On the 997 the stock setup has the switching 12V+ coming from the DME which puts it in quiet mode from 25-45 MPH (or around those speeds). Some cars have a manual override switch, but most do not.

    But the actual vacuum solenoid that controls the muffler baffles is just a 12V switch. Some folks have simply wired the muffler baffle vacuum solenoid to an on/off switch and to a 12V+ switched circuit so that they can quiet the exhaust on demand instead of the DME deciding. This is similar to the 996 PSE switching logic. Of course if you leave the Vacuum switch disconnected, then the PSE is in "Loud" mode all the time.

  5. These cables are not OEM cables. They are probably either an aftermarket audio setup or a anti-theft tracking system that was removed. See if you can find out where they go in the cabin. I would suspect that the other end is in the center upper console. Since your car uses the MOST Bus for the stereo, the 2 small cables are probably fiber optic cables used for the CD changer or other audio device.

  6. May I recommend that regardless of what rotor you pick, (I prefer Brembo or Zimmerman), that you use EBC Red Stuff pads for Boxster. These pads use ceramic material, and have great bite, no noise, and best of all no dust. They are competitively priced, and you can even buy them on Amazon. They are about $100 for each axle. I have them on my street 996, and they are perfect. Great stopping power, and no brake dust.

    • Upvote 2
  7. DIY: Dent repair with Dry Ice


    I had heard this urban legend that you can repair door dings and dents by rubbing dry ice over the dent and then heating it with a hair dryer or heat gun. It seemed simple enough, so I decided to try it on the wife's urban assault vehicle which has its fair share of door dings. I went over to our neighborhood grocery store and got 2 pounds of dry ice for $3. Here is the what the test door looked like before the test. Essentially the process is to take some dry ice (while wearing gloves, as i

     

    • Upvote 1
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