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jdcSD
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Thanks for the tip. I will verify that they checked that as well. It is clunking not creaking but it is definitely worth eliminating as a potential cause.
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This is virtually identical to a problem that I have as well with my 2002 C2 Cab. After 20 miles I get a clunk type noise from the front end when going over expansion joints, large cracks and the drop offs going into parking lots and driveways. I had a full acoustic diagnostic performed where they place microphones or something like that in critical areas and they found nothing. Finally had the drop links or ties (not sure of the correct name - they connect to the sway bar) replaced and that made no difference what so ever. All components are tight to specs according to the technician (including the sway mounts which I also checked myself to be sure). The last conversation was that the steering rack could be the culprit. Please post your outcome. I am curious to see if that fixes it for you. Right now I am irritated about spending money and not getting any closer to a solution.