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PTEC

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Posts posted by PTEC

  1. If it sounds like its coming from the far right side of the dash, its probably the fresh air/recirc flap actuator. The 986 uses electronic actuators to move the flaps in the evaporator housing - they aren't controlled by vacuum as in the previous cars. When these actuators get noisy they make the sound you're describing. It seems the most common one to make noise is the one for flap which opens or closes the evaporator housing to air coming in through the pollen filter.

    If it bugs you, its possible to get just the actuator and replace it but man oh man get ready to drop some F bombs unless you want to remove the evaporator housing . You can see the bugger if you remove the foam from under the dash on the passenger side and then get on your back and look upwards. Its sandwiched between the body and the evaporator housing leaving you with absolutely no room to work. There is a 4 pin electrical plug and and 5.5 or 6mm screw holding it in. If you get this far you still have to remove the actuator from the flap which is a PITA to do without breaking the plastic arms.

    In short, I would live with it. A dealer could probably take care of it for a few hours of labor - that is if anyone is willing to do it without removing the Evaporator housing.

  2. The engine could potentially run with 1 cam position sensor. ROW 3.4Ls only have one sensor located on bank 1-3. For whatever reason - emissions probably - the USA vehicles also have one on 4-6. Since you're asking if both are needed you're probably in the US.

    The sensor is a simple hall sensor which generates a signal from the rotor on the intake cam. The DME uses this signal mainly to determine ignition TDC of cylinder 1 but its also used for variocam system diagnosis.

    So.... in US cars both are needed for proper variocam timing adjustment. As mentioned previously, if the DME didn't see one of the signals a fault would be recorded and I'm guessing the variocam system would cease working until the fault was remedied.

  3. Yeah this movement is pretty normal, though it can be exagerated by a failed engine carrier mount. This is the mount that holds the front of the engine to the body. Its a very common failure, but even if you replace the mount entirely, you'll still have some play there. Go drive a brand new 06 and youll feel that movement.

  4. Basically how that system works is when you insert the key into the lock and turn it, you're also turning a rod that is mechanically connected to the door latch module and monitored by a microswitch. Its possible that the microswitch inside the door latch is no longer working and its not seeing the signal from the key being turned. Its also possible that the vehicle may have had a door latch replaced before and who ever did it forgot to install the actuating rod from the key cylinder to the door latch module (ive seen this before). It maybe be worth going through your warranty history and checking to see if its had an door latch. If it has, chances are someone needs to make good on thier installation.

    Replacing the door latch is fairly straight forward but can be tedious. You'll need to remove the door panel and peel up a good portion of the door film. It helps to have small arms because its a tight fit reaching into the door. The two bolts on the outside holding the door latch to the door are size 8 triple square. There is one electrical connector running to it you will have to disconnect. You'll also need to undo the connector for the outer door handle pull. Slide the collar toward the outside of the door and pull it away. Installation is in the reverse but you have to ensure you have the rod from the key lock inserted into the slot on the door latch, this can be frustrating because you have to do it all by feel. Good luck if you attemp it.

  5. 8 hours is a bit steep, 6 hours would be more reasonable. As far as parts go to do the job right youll need either dreibond or loctite 5900, 6 spark plug tube o rings (one at each end), a new variocam solenoid seal, 3 green plugs that seal the cam cover, and 12 new encapsulated cam cover bolts. I would however use the tool which holds the cams... it only takes 2 minutes to install it and its worth peace of mind if you ask me. You definately need to remove the muffler and the support bracket. It also helps a lot to lower the rear of the engine as it will make removing the cam cover much easier.

  6. Remove bolt you've circled in green along with the pulley. Reinsert just the bolt and thread it in a ways. Now shoot some WD40 into where the bolt threads in at the rear of the alternator housing (you can see that its rusted in the picture). Take a hammer and hit the bolt( or place something like a socket over the head of the bolt if you dont want to mar it) and drive the bolt a few mm back. Whats holding you up is there is a bushing in the rear portion of the alternator housing which is pulled too tight for you to remove the alternator. Driving that bushing out a few mms will allow you to remove the alternator easily. This is the factory procedure by the way.

  7. I got the small carpeted panels on the side off. Each is held in place with one T-25 screw.

    Then there were two screws ( T-20 ) visible at each side panel , which I also removed.

    But the panels will not come off .

    Does anyone know how to remove them ?

    Any help is appreciated .

    Thanks.

    The panels are held in with small clips. Pull them out towards you but be careful because you can break the clips on the trim piece of you dont pull it out straight enough. After that you've got 4 5mm allen locking tabs and one 7mm set screw.
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