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correct torque for control arm linkage?


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74 lbs to the cross member, 56lbs to the wheel carrier. As a note, the service manual says there are two styles of control arms, and both the control arms on a car must be of the same style.

location Thread Tightening torque

Nm (ftlb.)

Carrier side section/cross member

Carrier side section to body M12 x 1.5 110 (81)

Studs for carrier side section to

body only screw-in torque M12 x 1.5 46 (34)

Cross member at rear

to carrier side section M12 x 1.5 110(81)

Cross member at front to carrier

side section M10 x 1.5 65 (48)

Brake hose holder to

carrier side section M6 10 (7.5)

Diagonal brace to body M10 x 1.5 65 (48)

Diagonal brace to cross member M12 x 1.5 110 (81)

Diagonal brace to carrier side section

(collar nut) M10 x 1.5 23 (17)

Axle strut

Control arm 2 (toe controlarm)

to wheel carrier M12 x 1.5 75 (56)

to cross member (toe eccentric) M12 x 1.5 100 (74)

Control arm (lower control arm)

to carrier side section (camber eccentric) M12 x 1.5 100 (74)

to wheel carrier M12 x 1.5 75 (56)

Diagonal control arm

to control arm M14 x 1.5 160 (118)

to carrier side section M14 x 1.5 180 (133)

Control arm 3 and control arm 4

(upper control arms)

to carrier side section M12 x 1.5 110 (81)

to wheel carrier M12 x 1.5 110 (81)

Note

When replacing tie rods, pay close attention to

the correct allocation.

Install only identical tie rods - version A or

B ~ on a vehicle.

For a detailed explanation - distinguishing

characteristics and Part No. - refer to "Tierod

replacement" (after installation).

Tie rod replacement

Only tie rods with harder rubber mounts

(optimised tie rods with spherical mounts) -

version (8) - are still available from the Parts

Service.

Introduction of the optimised tie rods in the

current model year 1999 (X) in some cases I

but generally from model year 2000 (Y).

Part No. of the optimised tie rod:

996.331.045.10.

These tie rods may be retrofitted - but only in

pairs.

In general, the following applies: Only tie

rods (toe control arms) of the same version

- A or B - may be installed in a vehicle.

In the case of replacement, replace both

tie rods if necessary (install version B).

Visual distinguishing characteristics

between tie rod versions A and B:

The cast number (refer to Fig. 292_99 and

text below the illustration).

The metal bushing of the rubber mount.

On version A, the metal bushing of the

rubber mount is flush with the tie rod.

On version B, the metal bushing of the

rubber mount projects slightly - by approx.

1 mm - at both sides (arrow).

A - Tie rods without spherical mount

Part No. 996.331.045.06/07 /08

Cast No. 996.331.245.06/07/08

292_99

B - Tie rods with the spherical mount

(optimised tie rods with harder rubber mount).

Part No. 996.331.045.10

Cast No. * 996.331.245.10 (current)or

Cast No. '" 996.331.245.08 3 (the 3 was

stamped at the end of the cast number in order

to distinguish it (arrow) and was additionally

provided with a blue dot in this area).

On tie rod version B, the metal bushing of the

rubber mount projects slightly - by approx.

1 mm - at both sides (arrow).

42

Sorry, I would post the diagrams, but for some reason I can only cut and paste the text from my service manual.

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  • 2 weeks later...
74 lbs to the cross member, 56lbs to the wheel carrier. As a note, the service manual says there are two styles of control arms, and both the control arms on a car must be of the same style.

thanks for the info

location Thread Tightening torque

Nm (ftlb.)

Carrier side section/cross member

Carrier side section to body M12 x 1.5 110 (81)

Studs for carrier side section to

body only screw-in torque M12 x 1.5 46 (34)

Cross member at rear

to carrier side section M12 x 1.5 110(81)

Cross member at front to carrier

side section M10 x 1.5 65 (48)

Brake hose holder to

carrier side section M6 10 (7.5)

Diagonal brace to body M10 x 1.5 65 (48)

Diagonal brace to cross member M12 x 1.5 110 (81)

Diagonal brace to carrier side section

(collar nut) M10 x 1.5 23 (17)

Axle strut

Control arm 2 (toe controlarm)

to wheel carrier M12 x 1.5 75 (56)

to cross member (toe eccentric) M12 x 1.5 100 (74)

Control arm (lower control arm)

to carrier side section (camber eccentric) M12 x 1.5 100 (74)

to wheel carrier M12 x 1.5 75 (56)

Diagonal control arm

to control arm M14 x 1.5 160 (118)

to carrier side section M14 x 1.5 180 (133)

Control arm 3 and control arm 4

(upper control arms)

to carrier side section M12 x 1.5 110 (81)

to wheel carrier M12 x 1.5 110 (81)

Note

When replacing tie rods, pay close attention to

the correct allocation.

Install only identical tie rods - version A or

B ~ on a vehicle.

For a detailed explanation - distinguishing

characteristics and Part No. - refer to "Tierod

replacement" (after installation).

Tie rod replacement

Only tie rods with harder rubber mounts

(optimised tie rods with spherical mounts) -

version (8) - are still available from the Parts

Service.

Introduction of the optimised tie rods in the

current model year 1999 (X) in some cases I

but generally from model year 2000 (Y).

Part No. of the optimised tie rod:

996.331.045.10.

These tie rods may be retrofitted - but only in

pairs.

In general, the following applies: Only tie

rods (toe control arms) of the same version

- A or B - may be installed in a vehicle.

In the case of replacement, replace both

tie rods if necessary (install version B).

Visual distinguishing characteristics

between tie rod versions A and B:

The cast number (refer to Fig. 292_99 and

text below the illustration).

The metal bushing of the rubber mount.

On version A, the metal bushing of the

rubber mount is flush with the tie rod.

On version B, the metal bushing of the

rubber mount projects slightly - by approx.

1 mm - at both sides (arrow).

A - Tie rods without spherical mount

Part No. 996.331.045.06/07 /08

Cast No. 996.331.245.06/07/08

292_99

B - Tie rods with the spherical mount

(optimised tie rods with harder rubber mount).

Part No. 996.331.045.10

Cast No. * 996.331.245.10 (current)or

Cast No. '" 996.331.245.08 3 (the 3 was

stamped at the end of the cast number in order

to distinguish it (arrow) and was additionally

provided with a blue dot in this area).

On tie rod version B, the metal bushing of the

rubber mount projects slightly - by approx.

1 mm - at both sides (arrow).

42

Sorry, I would post the diagrams, but for some reason I can only cut and paste the text from my service manual.

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