I live in CA. I believe we have THE most stringent tests in the country. My car easily passed emission testing WITH all of my mods installed.
I'll try and answer everyone's questions.
I have an 02 X50 with 11K miles. It is rated at 560HP/TQ. YES, 110HP AND 110 ft/lb more torque. I run 1.2 BAR with spikes seldom to 1.3. Compare this to .8 bar with spiuke to .9 bar stock.
Here is a list of the mods:
1. GIAC 91 Octane software with a handheld controller that can return the settings to stock. I do not have the "RACE" program as I don't really care for the extra 20HP/TQ and only put in the best pump gas we have (91 octane). I have never used the stock mode. :)
2. Remus Exhaust. This is the euro spec exhaust with bigger piping. I find this to be the quietest in cruise and seriously bad *** when you punch it. It doesn't get rid of the car's natural tendency to resonate between 2500-3000 RPM, I don't think anythig does. That is just a fact of this car. There is some "popping" under deceleration which is a product of the emissions doing their job (burning un-burned fuel before it goes into the air). The Exhaust just lets you hear it. I LOVE the sound and the quietness all at once. This exhaust like most 996TT exhausts give you quicker spool resulting in about 40HP/40TQ midrange and 15Hp/15 TQ peak (on a stock car). The best part? The price! Thousands less than the competition.
3. Evo V-flow intake. Agian quicker spool, more mid range torque and 15 HP peak.
4. Stock wastegate actuators upgraded to 1 BAR springs. I believe the factory springs are rated at .6 BAR. The stock wastegates tend to be "forced open" or "flap open" against the stock springs actually hurting spool up. This mod give you a LOT quicker spool but the same total boost. Net effect = more midrange HP/TQ
5. Billet diverter valves. I thought this was a BS mod, until one of my stock plastic diverter actually blew into pieces. You really need this. Stock or not.
5. FVDspec PSS9 suspention. Once you go Pss9 you won't believbe how bad the stock suspention really is! The 996 was actually RAISED 1" by the factory to meet US bumper specs. The dual springs allow for about 1" of super soft travel before totally collapsing, then the almost twice as stiff springs take over. Smoother than stock ride, and almost twice as stiff when you take a corner hard. Really the best of both worlds. FVD gives you stiffer secondary springs than stock PSS9. Same ride, stiffer seconary springs.
The car has gone from scary to of sh**t! It is totally drivebale and a blast. Just be careful because it will do 90+ on city steets before you can say ticket. It can also be deceptively fast going from staights into a corner. You get used to it, but THANK you for Porsche those brakes.
Here are is list of my vendors. Thay have been fantastic to deal with:
1. GIAC X50 Programming: Lucent motors http://www.lucentmotor.com . Arling is awesome.
2. Remus Exhaust, Billet Diverter Valves and Wastegate Actuator MOD. http://www.thespeedgallery.com a seriously great set of guys that know Porsches!
3. FVD Spec Pss9s. http://www.fvdusa.com. Jay from FVD actually checked out a 9700 mile car I bought out of florida sight unseen and had shipped. The car was spotless!
I know I can get EVO headers and get 600Hp/TQ and might do that in the future. Honestly, being a car freak I never thought I would say this, this car is already too fast for the street. But knowing me, I'm sure I'll get headers (or ported stock headers) soon!