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01 996 convertible top tonneau clamshell motor driving me crazy

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Posted (edited)

Hi folks,


Can someone please explain to me how the top tonneau clamshell lid motor (Fig.1) engages with the unlatching cords mechanism (Fig.3)?

I already changed two motors, replaced the inner rod with the plastic potentiometer gear and I still can't properly operate the clamshell cover.

If you look at the motor (Fig.2), only the outer ring with the small grooves will rotate but it will not engage with the metal part of the unlatching mechanism (Fig.3)

Am I missing something? I can ear the motor working when I operate the top but it doesn't unlatch or move if I don't do it manually. 

I only have a Time Out error on PIWIS and cannot complete the calibration, or even worse one time the soft top tried to fold over the closed clamshell cover...


Thanks for your help!





Edited by Doohan

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I cannot figure out how the groove part could get traction over the rounded metal surface, is there some kind of friction required? Shall I overtight the motor to the black assembly?

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