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JFP in PA

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Everything posted by JFP in PA

  1. AGM's tend to be longer lived and more forgiving than flooded cell batteries.
  2. NONE, ZERO, NADA; THEY ARE INSTALLED CLEAN AND DRY................... If you sealed or glued in the green plugs, they wouldn't act as safety's and pop out when the sump went under pressure, then either your front or rear main seal would pop out instead. And while I don't know about you, I'd much rather have to replace the green plugs rather than the main crank seals, but that's just my preference..................😉
  3. Hard to say, as I have never tried it. But even if nothing unexpected mechanically happens, the car will be running way below its potential as the Vario Cam adds significant performance to the engine; so, running it this way is much like a boxer stepping into the ring with one hand tied behind their back. Personally, I see no real reason to even attempt it as I cannot see what you are going to learn from the experience......
  4. Common phenomenon.
  5. ALL aftermarket AOS units are garbage, period. We have never seen one that was any good.
  6. Welcome to RennTech Cam deviation is the difference from ideal between the crank position and the cams relative positions. The specs for these engines are +/- 6 degrees. Excessive "slop" in this system can come from multiple sources: The chains, the wear pads (particularly the small ones on the five chain engines), and the hydraulic tensioners, all of which are subject to wear/stretching. Unfortunately, it is often very difficult to isolate the specific component causing the problem, resulting in the replacement of everything.
  7. The four plugs are there for using cam holding tools when removing the cam covers, they form both an oil and vacuum seal. The AOS supplies a controlled vacuum source (`5 inches of water) that evacuates the oil sump, allowing the low-tension piston rings to proper seal; if the AOS fails, the sump can develop considerable pressure, which will pop out these plugs, which use a simple friction seal. And before you ask, you should NEVER use any type of sealant on them, they should just be inserted clean and dry as they are the "safety" to prevent the front and rear main crank seals from blowing out due to over pressure. And yes, if you blow one or more out, they will leak oil badly.
  8. Are you referring to the four half dollar sized green rubber plugs? If they blew out, you have a pressurized oil sump........
  9. Clean the engine off and watch to see where it is coming from; possibilities are almost endless................
  10. You will find the front end control unit in the front trunk - right side - near the back of the right front headlight. You will likely have to have that control unit re-programmed by a dealer/OPC
  11. Durametric Pro can also read if it is set to active or activate it if it isn't.
  12. What I would be looking for is the fuel pressure at idle, and after sitting for a bit, recheck the sitting pressure, plus the delivery rate. Fuel pressure and delivery rates are tested by connecting an appropriate gauge to the port (items #6-7 in the diagram) on the fuel rail. Engine off pressure 3.8 +/- 0.2 bar; engine idling 3.3 +/- 0.2 bar. A second critical fuel system test for these cars is delivery, or how much fuel volume is the pump putting out. In 30 seconds, your pump should deliver at least 850 cc of fuel.
  13. Have done the fuel system tests yet?
  14. I would correct the vent senor wire and put it back together and see if the noise is gone.
  15. P1124 and 1126 indicate that the intake mixture is so lean the DME cannot compensate. The hissing sound you hear is a vacuum leak, probably in the EVAP systen that is causing the lean condition, or the fuel system pressure bleeding off at the pump doing the same thing. Time to test fuel pressure and delivery rates, if they are good, you are back to a vacuum leak.
  16. P1397 Camshaft Position Sensor 2 - Signal Implausible, Short to Ground, Short to B+ Potential causes: - No power supply. - Short circuit to B+ - Short circuit to ground. - CMP sensor faulty Check the wiring...
  17. I have to agree with Loren's comments on the 97 cars having more than their share of O2 sensor issue, probably as the result of the first DME version. That said, he is also correct in trying to replace sections of the car's main wiring harness, it is a bear of a job and not without its own related problems. If the electrical diagnostics I suggested are outside your capabilities, it may be time to take the car to a qualified independent shop for them to run the diagnostics, which takes a lot less time than replacing the harness. In all the years I have been working on these cars, very few times was a partial harness replacement actually required, and then only as the outcome of an onboard fire. Most harness issues are repairable.
  18. FWIW Pelican often offers incorrect advice along with their outrageous pricing and bogus substitute products.............
  19. Welcome to RennTech When was the last time you flushed the clutch hydraulic system? Creeping forward says that the clutch is not releasing, so it is either the hydraulic system or you need a new clutch.................
  20. You can probably discern this type of information from either the PET system, or even a dealer's online parts system breakdown drawings.
  21. Before relying on such sites, just be aware that the original 1997 Boxster factory service manual was the subject of many revisions, corrections, and updates to correct erroneous information contained in the original edition, all of which were only available in the print version. You also need to recognize that these manuals are considered the intellectual property of Porsche, a point which they vigorously litigate whenever they find someone violating their property rights. As such, it is against this forum's rules to repost such materials or condone such behavior.
  22. I cannot give you a specific limit number, but I can tell you that putting in an engine with both high HP and torque, such as a Mezger turbo into a Boxster, decidedly exceeded the gearbox limits. But I also know that people like Jake Raby have built very high output engines for customers where the gearbox's survived just fine, but I have no idea what if any mods he may have made to the trans to make this work. Again, these cars are a system, changing one thing can result in needed alterations elsewhere like in the driveline.
  23. The only way to know the answer is to connect a set of A/C test gauges to the system and see what the pressure of the system is:
  24. If you do not have the correct equipment to recover the freon out of the system before replacing the unit, take it to an A/C pro that does. These systems require that the old freon be pumped out, parts replaced, vacuum pulled on the entire system to both dry it out and check for leaks, and then it be recharged with the correct amount of gas and lubricant oil; this is decidedly not a backyard mechanic project.
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