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Popular Content
Showing content with the highest reputation since 06/04/2010 in Posts
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Which radios fitted to Porsche can have their unlock code recovered through serial number? - CR-220/CDR-220 - Becker - CR-210/CDR-210 - Becker - Traffic Pro NAV/CD - Becker Which radios can not have their unlock code recovered through serial number? - CR1 - Alpine - CDR-23/24 (or later) - Becker - PCM (Porsche Communication Management) – Siemens & Becker How to get your radio serial number? CR-220/CDR-220: Hold down the TP button for at least 10 seconds after you turn the radio on. "Becker 1" will be displayed. Rotate the right knob (slowly) and it will display the Becker model number. Then rotate it again and the serial number should be displayed on the radio. Or, if the radio is out of the car the then the serial number is on the label. CR-210/CDR-210: Press tone, then 8 and 0 simultaneously. "Becker" appears. Press station up arrow on right. "PR-VERS" appears. Press one of the numbered buttons below the display, directly below the LCD arrowheads (try a few). The model number will appear. Press station up arrow on right. "SERIAL N" will appear. Press the numbered button again. The serial number will appear. Or, if the radio is out of the car the then the serial number is on the label. CDR-23 (or later): These radios do not have a security code - that is, not that the user enters. These radios are security tested on the MOST (fiber optic bus) system to see if they are the "programmed" radio. The radios are programmed and recognized by the car’s DME and can only be replaced by a shop with a PST2 or PIWIS. These radios will not request a code when battery power is disconnected. Traffic Pro: Select the Service Menu, press NAV and multifunction key 10 simultaneously in radio mode. Use multifunction keys Nxt and Prv or turn the right control knob to select the individual items. You can move through the following items: - Model-No. - Serial-No. <-- this is what we need - Changer Reset - GAL - Radio Software - Radio Bolo - Navi Rom - Navi Flash - RTC Value To quit the service menu, press END. I get a WAIT on the display - what do I do? You have to wait at least 30 minutes before trying again. The suggested number did not work - what do I do now? Most often when the code we give you does not work it is because the serial number came from an old card in the car rather than from the procedure stated above - or a typo in the serial number submitted. Double check the serial number you submitted using the procedure above again. If that does not work then you will need to contact a dealer or Becker. Becker charges to look up your code and some dealers also charge. Our program works maybe 99.9% of the time but we have no explanation why it doesn't always work. Can you give me a code for my PCM? These units are manufactured jointly by Siemens and Becker, and the only place where you can get the codes required is from the dealer/OPC. The PCM’s require two codes, the ICS/Siemens code, and a Becker code. The ICS is the first code requested. Sorry, the only place you can get a PCM code is from a dealer/OPC. Can I post my VIN to get a code? We do NOT need your VIN - only your radio serial number. Where can I post my lost code request? Please post your request here: Lost Radio Code - post your request here Please DO NOT PM me or email me (or anyone else helping with the codes) your radio code request - we will only answer requests in that one thread.11 points
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:welcome: For the Cayenne S and Turbo (V8) <----- FRONT 1 - Ignition bar module, cylinder 1, bank 1 2 - Ignition bar module, cylinder 2, bank 1 3 - Ignition bar module, cylinder 3, bank 1 4 - Ignition bar module, cylinder 4, bank 1 5 - Ignition bar module, cylinder 5, bank 2 6 - Ignition bar module, cylinder 6, bank 2 7 - Ignition bar module, cylinder 7, bank 2 8 - Ignition bar module, cylinder 8, bank 28 points
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Yes that tube goes to the resonance flap. It's probably a really long tube right? That's the one that goes to the rear of the engine (front of car). From my above post: "In the diagram link below, the tubes you are talking about is #19, which goes into #21 (another hose) which then goes into the resonance flap: http://www.autoatlan...9-05/107-10.php" Yes the DIY link I posted has the procedure you need to remove the throttle body and t-plenum so you can reach behind the rear intake crossover and reconnect a new tube from the resonance flap to the change over valve in the position you indicate (hose/tube p/n 00004320501 qty 1) You might need a extendable mirror to see it.7 points
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Air Oil Separator Replacement (AOS) EDIT: Fixed text boxes to see text better. This is an AOS DIY that walks you through the process of replacing the AOS. This is for a 2000 996 C2 Cab, six speed. I tried to be as thorough as I could in writing the DIY. If there is something left out or lesson learned from your personal experience with the AOS and or this DIY, please let me know so I can incorporate it into the document. Regards, Ken How do you eat an elephant? -- One bite at a time! Air Oil Se Author Hobbes Category Carrera (996) - Common Fixes and Repairs Submitted 03/26/2011 03:49 PM Updated 03/20/2017 06:36 AM4 points
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LONG STORY SHORT,,...My entry and drive system went bad one day., after almost a year of testing , replacing the battery, buying the test tool, almost brought a china piwis ,.... and bringing it to dealer and 800 dollars of dealer time., I had it fixed for 5 Dollars in parts. and one hr of soldering at first my kessy do not communicate to the darmatic tool or PIWIS at all, the dealer went ahead try to replace it , with a superseeded module, HOWEVER they wasn't able to program it for unknown reason, there is no module out there that will take my car's pin and complete the marry process because they said all the module has been superceeded. The dealer offer me to replace ALL the module in the car to an updated version for a cheapo $3000 dollars.! OF COURSE I refused,. ...,. I only lost my alarm horn , entry and drive function and its not worth $3000 dollars,. I was investigating myself trying to see what causing the problem, I came in to the touareg forum and found out those guys there have a lot of the problems with their module too. ... I was like ,hum.,,. then go under my dash and found the kessy module that is EXACTLY the same as theirs including the part number (WHICH IS A VW part number stamped on a sticker btw).... there is one guy there that took his module to a local electrician and found he has 2 fried mofset and 6 fried resistors.!!! I was like, fxxx it, why don't I give it a try, at first I couldn't found the 0.22ohm resistors (its was HARD trust me I took almost 2 months looking for them)., so I went ahead replaced the two mofset........... 15 mins and a lot of smoke later....... MAN,,,... the module can communicate with my Durametic tool...! HOWEVER,, all the antennas are reporting short to ground ERROR!!! I tried to clear it but the code come back instantly. then I went on to test the resistor value,... and found all six of the 0.22ohm resistors are SHORT (they are fusible resistor btw)....,,. sooooo I tried my best and finally able to locate those 0.22 ohm resistor .., fast forward 2 months later............ I received those resistors today.............. another 15 mins of smoke and sweat with my resoldering station... I plug the module back... run the scan tool clean the fault codes!!!!................... moment of truth,, I plug my dummy key in to the key cyclinder with the real key in my pocket!!!!!!!!!!!!! turn and the CAR STARTS!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! I have successfully fixed a $3000 dollars repair (that don't guarantee will work) with 5 dollars worth of resistors !!!!!! NOTE: IF your kessy don't communicate with the scan tool,. Its the TWO MOFSET that is Fried. if you have all antennas short to ground or not responding its the 6 resistors!4 points
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The headlights look fine to me.... people obsessing over headlights and BS like that are what makes the 996TT still one of the best cars out there, pound-for-pound, dollar-for-dollar4 points
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4 points
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Cayenne 2003 4.5S I needed to pressure test my coolant system to identify a leak that, when hot, could be smelt but not seen & when cold didn't leak! I wanted to buy a Coolant Pressure Test Kit but was not sure which one to buy. During my research, I noticed there was one type of generic non-branded 'universal' kit that appeared multiple times on the general market (eBay & Amazon for instance).. Most listing for this generic kit listed all the car types it would fit but of course, Porsche was not listed - however, a few VAG applications were listed so I took a punt & ordered one of these kits for UK £45.00. The good news is that one of the VAG adapters supplied (#9) fits the Cayenne the header tank & I was able to perform the test on my cold engine & immediately, the leak was apparent. The purpose of my ramblings here is to share with you the kit I bought & the adapter used so you don't have to guess & take a chance as I did. I hope this helps someone. BTW, finally my luck ran out - it was my original plastic coolant pipes that gave up the ghost (there can't be many 2003 models out there still running their original plastic pipes)4 points
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You would need to get in line, others have been there before you. Mityvac, amongst others, have promoted this concept for years. Unfortunately, there is are a couple of major downsides: Going in through the dipstick tube, you rarely get all the old, contaminated oil out. Secondly, and perhaps more importantly, there are a lot of sharp edged things down there that can catch flexible tubes inserted down the dipstick tube. We have had more than one car flat bedded to the shop after an oil extraction unit line got stuck and could not be removed, requiring us to run up some expensive shop time getting it out. If you cannot get under the car and change the oil, or are uninclined to do so, take it to a shop and let them change the oil as the car was designed to do. In the long run, you will save yourself headaches and expense.4 points
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The P1123 Code "Oxygen Sensing adaptation range 1 Cylinders 1-3) Lean limit" is referring to the fact that DME has reached its limit is trying to lean out that bank and the car is running too rich as the result. Usual two suspects are either high fuel pressure or a leaking injector(s) on that side. As you have not identified your year or model, in some cases is can also be a defect fuel pressure regulator on the injector fuel rail, depending upon the year, as some models do not have the external regulator. There is little probability of the MAF being involved in this issue. Step number one should be to get a fuel pressure reading off the test port on the fuel rail, should be 55+/-3 PSIG engine off; 48+/-3 PSIG engine running. If it is an early car with an external fuel pressure regulator, pull the vacuum line off the regulator and read the vacuum on the line, should be around 15 inches of vacuum. Checking the individual injectors is a bit more difficult; for a DIY, probably the easiest approach is to pull all the plugs on that bank and check their color. If one or more are overly dark, those would be your suspect injectors.4 points
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Here's the video. Sorry for the shakiness and poor audio. I found my old 24-bit PCI soundcard isn't supported in Windows 7, and I've yet to invest in a new USB recording system. I only make these when something on my car breaks, so if anyone else in the Houston area wants to collaborate, I'll be happy to assist and film your next project.4 points
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I did this over the weekend, so I videotaped it. My apologies for the narration. I need to not drink beer while editing. Hope this helps somebody.4 points
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2003 Boxster - Purchased new in December '02 with mileage from the Port to my dealer here in So Cal (17 miles). I just changed my oil at 135,000 miles yesterday. I've only performed standard maintenance and do most of it myself: Oil and Filter (Amsoil 5W-40/Mahle Filter) every 15K Front Brakes - 60K Drive Belt - 60K Front and Rear Brakes - 120K Drive Belt - 120K Clutch as not been replaced on the vehicle. I have had to have my key reprogrammed on a couple of occasions over the years. I also had to purchase the shroud that must be removed to fill the transaxle twice due to road debris. I drive the car daily here in Southern California and drive a windy mountain road called the Ortega Highway to get from Southern California Wine Country to Orange County. I seem to replace the rear tires every 25K to 35K (I dumped the Pilots on my first tire change for a better wearing tire). Fronts about every two sets of rear tires. Best car I've every owned. It's my daily driver and runs incredible. Other than rock chips on the front from Southern California freeways, you would think the car had 20K miles on it. I just got in from the store...top is down and it's a beautiful day here today. Must be back in the 80's...heading back out to grab some carne asada for the barbecue. B) All the best, Bill_SoCal (Murrieta, CA) 2003 Boxster 2006 Cayenne 2008 Cayenne S4 points
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Because of the demand for disassembling sun visor - here it is: 1. Unclip mirror insert 3 -- Insert a narrow screwdriver between the mirror insert 3 and the mirror housing 2 at the bottom center, and unclip the mirror insert. 2. Remove mirror insert 3 -- Pull the mirror insert 3 upwards and remove from the mirror housing 2. 3. Remove bulb 5 and contact clips 4 -- Remove the 12V /3W bulb 5 from the contact clip 4. Take the contact clips upwards out of the holder. 4. Unclip mirror housing 2 -- Insert a narrow plastic spatula between the mirror housing 2 and the sun visor 1 on the left and right and unclip the mirror housing. 5. Remove mirror housing -- Take the electric lead out of the mirror housing 2 and detach the mirror housing from the sun visor.4 points
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4 points
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I would add the following to help others attempting this ... please read the above and the below completely BEFORE starting your work. You'll thank yourself ! Getting the tank out I'd remove the air pump instead of tying it to the side as above. Its very simply and takes 30-40 seconds. It gives you room you REALLY need. Plus you won't break the air hose by bending it too much. NOTE: There are two screws that hold the air pump in place - at the bottom. In my case I found out that the nut thse screws go into had fallen off during removal. The nuts are 'suspended' in a rubber tube and age/temperature had made the rubber brittle and the nut had just fallen when I took the screw out. I simply got new speed nuts (2x : part number: 999.500.078.00 : $2) and used them to fit the air pump back again. Its worth taking the air pump off even if you now need to buy $2 more of nuts when ordering your tank - it gives you a lot of room you need ! To remove the coolant reservoir easily out of its harness, slide it towards the engine (i.e. move right) by around 1/2 to 1 inch. Then move it DOWN and out of its rail/holder. There is no need to slide it COMPLETELY (3-4") towards the engine completely as it first appears. The railings have tabs and gaps to facilitate such removal/installation. You probably won't even have that much room to slide it out completely ! When draining the coolant from below the car, you'll need a bucket to keep most of the coolant and may need to empty the tray below into the bucket. Use 2 trays so you can empty one when the other is below the car. The coolant drains fast, so you can't use just one without making a mess. Also, there is a lot of coolant, almost a bucketfull. Coolant is a corrosive liquid - keep it off the paint. If you drop some on the paint, don't panic, just wipe it off with water and a cloth. Use gloves if possible. The drain plug for the coolant is close to the rear bumper, don't search too deep inside near the transmission etc ! There is a coolant level sensor at the bottom of the coolant tank. Its deep and tough to see and you may break it manupulating the tank of get it out of the engine compartment. I'd recommend you reach down and remove it as follows. - when reachable, turn the sensor by 1/4 turn from towards you to towards the engine. - pull the sensor out from the bottom (it needs 2" to fall out, its 2.5" tall). - keep it somewhere ! If you do break it (likely), its around 10-18 bucks, so don't panic ! Lastly, be patient in getting the tank out. Its not difficult but simply time consuming. Be careful not to bend/break other hoses while you try getting the coolant tank out. Putting the new tank back in place When installing the new tank, I found it easy to first install the sensor at the bottom and then twist-lock it (1/4 turn). The electrical connection should point towards the right taillight. First try to get the entire tank in the volume reserved for it in the engine compartment. Don't try to directly fit it in. Make sure you don't leave any tubes/connectors behind the tank during installation. The last think after installation is to realise you need to get it out to rescue a forgotten tube. Now you want to get the tank back in its harness. The harness' as well as the tank's railings have gaps to ease removal/installation. What worked good for me was rotate the tank anti-clockwise by 10-20 degrees when inside the cavity/volume of engine compartment position the right most tab of the tank sticking out of the harness while keeping the other two tabs (on the tank's top) positioned to fall in the gaps between the harness' tabs. Try feeling the gaps with your finger to know where the tank's tabs should land. Slide a 1.5" diameter metal tube at the bottom (running front -> back) slightly to the left (or right?) so that the level sensor wouldn't be obstructed upon rotation. It should gently slide out of its holder. Now level the tank (i.e. rotate it clockwise by 10-20 degrees). The tank's tabs should have fallen where the harness' gaps are and the tank will be one tab sticking out (out = towards the engine) Finally move the tank gently away from the engine, in its final installed position [*] Slide the metal pipe back into its clamp [*] Connect everything else just the reverse as removal. After everything is installed Once you have the new tank in place, you will need to refill it with coolant and 'bleed' the coolant system. Fill the coolant tank with existing/new (porsche recommended) coolant to the max level and close the coolant tank lid. I simply filtered my existing coolant with a old (but clean) cotton t-shirt and poured it in using a funnel. Then, to quote Loren, "Lift the bleed valve." "Start the engine and allow it to get to full operating temperature (I also ran the air conditioning to force circulation). The coolant warning light will likely start to flash. Shut the engine off and WAIT until the engine and coolant has cooled enough to remove the coolant tank cap. Then add coolant to the tank and repeat the process. You made need to do this 2-3 times. When the coolant level fails to fall then the system is bled and you can close the bleeder valve." About bleeding the coolant system. Close the bleeder value after about 40 minutes (total) of good driving. You shouldn't ride with it open for more than this (my Porsche tech told me this). You MUST wait for the coolant to cool between your 2-3 tries, else you won't be filling the tank completely (coolant contracts as it cools). I've had to wait for over 3 hours to cool. If you try before this then the coolant will spill off when you open the cap. You may get a coolant light even with the bleeder valve closed after a few days. This is ok and doesn't mean you cracked your tank or something again. Basically there was some air trapped and the car "burped" it into the coolant reservoir, triggering off the coolant light. Wait for 4 hours for the car to cool and then top off with coolant+water (replacing a lot) or just water (replacing just a little). If even after 3-4 top offs/"burps" you need to keep adding coolant, have it checked for other leaks in the coolant system. In the end, once you've done it, please pat yourself on the back !! Great job :thumbup: !! Even my service tech. at the local dealership said its not a simple job. Its worth doing it on your own if you suspect you're losing coolant. :cheers: Sid4 points
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3 points
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It's is used at the assembly line/factory, not used by PIWIS or anything, has a data line from the DME only though that can carry the same info from DME, but no other data lines included in it like the PIWIS/OBDII connector.3 points
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I designed a cup holder for use in a 996/986 with the ashtray delete mod. The files are available on Thingiverse (free). I also have files for the little plastic disks that cover the rear attachment points for the hardtop on a cabriolet, and seem to vanish every now and then. The cup holder is in two parts. The bottom screws into the existing holes in the ashtray delete, using the existing screws. The top part narrows the opening a bit so that a can or bottle won't move around. It's easily reversible - just remove the two screws, pull out the cup holder, replace the screws. Designs - About BillRVC - Thingiverse WWW.THINGIVERSE.COM3 points
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Time to run a parasitic drain test, which has been written up multiple times, but there are also a ton of online videos : . Basically, after the car has been sitting for about an hour or so, there should be a 45 - 60 milliamp current drain on the battery from necessary things like the clock and the alarm system; any higher than that and you have a parasitic drain on one or more of the electrical circuits.3 points
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In case it helps someone else in this situation, I discovered removing the fan and shroud allows sufficient access to remove the pump. This means no radiator work is needed besides the shroud removal. Should I need to drain or remove the rad in the future, I'll just take off the fan housing (and trust me, that's not a fun job, either!) You then then have access to the lower radiator hose to release the clip.3 points
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Not to be pedantic, but while your “load test” was interesting, that is not how it is done in shop. We use a carbon pile load tester that can exert upwards of 100 Amp load when required. We set the device to the appropriate maximum load for the vehicle under test, and then apply the load for 15-30 seconds, awards looking at the battery and alternator voltage outputs to see how they respond. The load tester can also “tickle” the diodes in the alternator to see how they respond (an alternator with a questionable diode can seem to be putting out the correct voltage and current, but will suddenly drop off when fully loaded, causing both voltage and current swings). Something else that a proper load test spots is sulfated plates in the battery; sulfate builds up over time in a battery, increasing internal electrical resistance. When a sulfated battery is hit by the high amperage load, the voltage momentarily drops precipitously, often down to as low as 8-9 volts as the battery heats up, and then seems to go back to more reasonable voltage levels as the load comes off. When the battery does this, it is time to can it, it will not recover. The trick is to catch this quick voltage move when it happens, which a proper load testing system does.3 points
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3 points
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I recently decided to place some bright white LED's in both the driver's side and passenger's side footwells of my '98 Boxster. The lights are super thin and come with a 3M adhesive. I placed the driver's side LED strip on the vent tube that runs horizontally and the passenger's side LED strip accross the bottom of the footwell foam cover in the natural grove channel. The foam cover is held in place by 2 screws with large heads. Both sets of lights are wired together and are joined together on the passenger side above the foam cover (and now new LED light) and connect to two (2) wires, positive and negative, that run up the passenger's side "A Pillar" trim piece, then accross the top and connect to the center interior light. The positive is soldered into the "Y" shaped copper rocker inside the light switch and the negaitve is wire tapped into the center wire entering the switch. It has the same off/on properities as the door lights with the added flair of manual on/off by turning on the center interior light. The center interior light and now footwells can be always on, always off and door and locking activated. Here is a shot of the driver's side in my darken garage.3 points
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I had the same problem. There is a rubber coupling between the motor and window cable drive pulley. The rubber softens with age to the point where the window barely moves when the handle is operated, however when the window is fully opened or closed everything appears fine. The mechanism can be stripped very easily, I made replacement rubber coupling inserts just using a Stanley knife and 8mm rubber gasket material. The end result was a perfect cure that cost pennies.3 points
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3 points
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Welcome to RennTech I can tell that your mechanic does not specialize in Porsches. This is a topic that has been discussed many times, and a good search would help you fill in the details. In a nutshell, cold air systems are a waste of time and money on these cars as it came from the factory with a very well designed one already installed. Your current fuel injectors are capable of delivering more than enough fuel, so putting in larger ones is also a general waste of time and money. They also won't add anything as the DME will step in and throttle them back to maintain the correct A/F ratios. The next big "fix" to produce more power are the aftermarket reflashes of the DME, which typically produce increases that fall with in statistical error range of the factory output on a dyno. Larger throttle bodies and trick intake plenums also add little if anything on the dyno. The best suggestion I would give to you is to remain very circumspect of performance gain claims you see in internet ads for companies that sell these mods; most are pretty much hot air. So the question becomes how to get more power; the unfortunate answer is to spend a lot of money. These engines are a system and need to be approached as such. It is very possible to generate a lot of power, nearly twice the factory output, but it comes at a stiff price: Approaching $20K for a completely redone engine out of one of the premier M96 engine builders.3 points
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Coolant Pipe Replacement Detailed Instructions I recently replaced the coolant pipes in my car. I needed to do the job myself because there was simply no way I was going to shell out anywhere from $1500 to $3500 in labor to have it done by the dealership or an independent shop. Plus, having read about the job, I knew they would be tearing through a ton of stuff and I really feared the "oh, it also needs this" scam. I did a LOT of research on the various forums before undertaking this job. Reading and printing out anything I thought was Author Harness Category Cayenne (9PA, 9PA1) - Common Fixes and Repairs Submitted 06/11/2011 05:39 PM Updated 03/14/2017 07:05 AM3 points
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Recently PCA posted attempt to accommodate 996 owners who may be frustrated with value and IMS controversy. We're aware of the class action suit won against Porsche regarding the original IMS. Also, it's recommended that we replace the original IMS anyway and don't know how to determine if it was defective to begin with. There's a company publishing on Facebook, believe called Gearheads, that put the 996's as one of 8 sports cars that, if bought, should be done with extreme caution. Some of PCA comments included that maybe 1 of 10 996's may experience IMS failure (local dealer told me maybe 1 of 100 and part of problem due to lack of mileage accumulation) and 9 of10 potential buyers have issues with IMS controversy. Not very helpful from my perspective. Another engineering problem is with pinion gear in 2d gear of manual tranny. I've replaced IMS and installed new tranny. Assume there were at least 50k of this model sold and, if so, a lot of potentially frustrated owners. Acknowledge that some non 996 owners response might be we had a choice. MY car's been for sale and can only tell prospective buyer the replacement IMS warranty was only for 30 days. I'm preparing to discuss this at future PCA meets and seeking comments.3 points
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So, again in an effort to help others that might look for this in the future: 996 GT3, Airbag Light and Durametric fault " Code 30, ignition circuit - side airbag, passenger". Side airbag = door airbag: There was nothing wrong with it, the connector was good, and I also electrically swapped a spare airbag that I had, but the fault remained. Knowing the issue was coming from that circuit, and since I had disconnected the door and the controller when I stripped the car, I looked at both of those, looking for a bent pin, or? I expected the door connector to be the bad player since it's a bit less straightforward to connect and disconnect than the controller. While trying to identify the relevant pins on the big connector at the door jam to wring out the wires, I noticed that, with the connector off, the two pins/wires for the door airbag were shorted together (no doubt a shunt to prevent accidental airbag deployment when the connector is not connected). I also noticed that, in the connector, right next to the two pins, there was a small rectangular slot that matched a small plastic piece on the mating connector. At first I thought that it was an alignment device, but there was more to it than that, because there was a small piece of metal in the slot. While ohming the two airbag pins, I shoved a pick in the slot and suddenly, the two shorted pins/wires were no longer shorted, meaning that THE PLASTIC PIECE HAS TO BE ALL THE WAY INTO THE RECTANGULAR SLOT so that the circuit is in an acceptable state for the airbag controller. So again, even if the connector appears to be connected, you need more than just the pins to be in contact, you need the plastic tab to be all the way in to the slot. These pins and slot are part of a sub-connector within the main door connector and the sub-connector is somewhat free to move a bit. I made sure that it was all the way in and now my airbag light is gone. I'm sitting in the car with the laptop, having gone back in with the Durametric to clear the code, and decided to tell my story. Hopefully it can help someone. Case closed :)3 points
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I hadn't driven the car lately and took it out for a spin. After it warmed up, I stretched it's legs until the speedo pegged stupid, then i eased out of it for a mile or so and exited the highway. When I got to the intersection the oil pressure lamp lit up and i noticed it was about .3 bar. I could hear my sphincter pull my Levi's into my collon. A quick blip of the throttle brought it back up to 1.5, where it mostly stays. Even cold it doesn't usually make it over 3. So I headed to the house and hit this forum to find what I thought was my best guess as to what is causing this. The top choices seemed to be switching to the hotly contested "right" oil viscosity or a collaped or improperly fitted oil filter. I considered both of these causes and the bad charma my wife continues to throw at me and this car because she just doesn't get it. The correct answer turned out to be the bad karma. She caused the low pressure piston spring to break in the middle and the movement/vibrations allow it to thread itself back together to make a half as long - twice as strong spring, and that apparently will cause low pressure pretty much all the time. I ordered the part from the stealership $8, bought a cool new hat, and once it came in I swapped the springs. It took me little more detective work to find the bolt the spring goes over but once I did it is a 60 second swap. BTW, you can let out a lot of oil in those 60 seconds so be ready. That fixed it. 5 bar at start up, 1.5 at idle, and 3-5 going running thru the gears. I'm willing to bet there are more of these worn out springs/bad wife karma combos out there so now you know. Maybe the brighter already knew.3 points
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To anyone who is following this topic: It CAN be done and is not as nearly complex as you might think. After my initial post I received an email from another forum member. He informed me that he had done the swap successfully a couple of year ago and that while it was not bolt on/plug and play, it was by no means as difficult as the internet would have you believe. He was amazingly helpful during the process and the only reward he wanted was knowing that another 3.6 swap would be done. I am currently driving the car with no issues, it has terrific power & drivability and I could not be more happy with it. There is one tiny trick he revealed that when you hear it, it makes all of the sense on the world and it solves the programming issues between modules, the key transducer and the immobilizer which in turn solves the problem between VarioCam & VarioCam+. We are going to post a write up on the swap procedures so that others can do it with the same success. What I liked best about the process was that there were no "workarounds", aftermarket pieces or hacks needed to make it work, it is all 996 and is very straightforward. Please note: we are not doing this for any kind of reward or fee, we are just so pleased that it can be done that we will share it with the forum, and that should happen soon.3 points
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Hi All, I'm new here, but found this thread very helpful. I thought I would sign-up and share my experience. My 2009 Cayenne V6 (left hand drive) has been blowing cold air on the driver side and warm air on the passenger side for the past 2 years. All passenger side vents (center right, far right near the door, and rear center right) would blow the same warm air not matter what. With summer coming up, I thought I better revisit this issue. After reading a bunch of forums on this issue, I came to the conclusion that - 1) I have the 2 zone A/C system (meaning I have less flap motors than the 4 zone) 2) it seemed to me that the front, right mixing flap was the issue. I began by taking off the lower passenger panel - its 1 screw and the glove box and a piece of triangular trim on the passenger side of the centre console (it just pops off). Once those were off, I could see 2 flap motors. One was right where the lower panel was and easily accessible - it was attached to a white plastic arm that it moved back and forth. I turned the car on and played with all the A/C setting and could see that that motor was working - it moved the white plastic arm back and forth.... (note, when I turned on the car, there were a bunch of dash warnings including low oil pressure - they went away once everything was back together) The other motor I could see was not as accessible. It was more towards the center and higher up. It was to the right side of the nav screen, inside the dash... I could only assume that had to be the front, right mixing flap. I decided to take a shot and changing it. I ordered: 1) 7L0-907-511-AL front, right mixing flap (10) - from Volkswagen. This is the equivalent Touareg part. 2) this ratcheting screwdriver tool: http://www.amazon.com/03044A-4-Drive-Mini-size-Ratcheting-Screwdriver/dp/B000XYOUS6/ref=sr_1_1?ie=UTF8&qid=1464195744&sr=8-1&keywords=Neiko+03044A+1%2F4-Drive+Mini-Size The flap motor only has 3 screws.. they were tough to get out. It took me about 1-1.5 hours to unscrew those 3 screws... most of the time was spent finding the right position to unscrew the screws.... and there was not a lot of room to turn the ratcheting screwdriver (a regular screwdriver would 100% not work). So once I would get the torx bit to connect with the screw..I had to unscrew very slow (shallow turns) and often drop the screwdriver. Annoying... and frustrating.. but keep at it. Getting the new motor back in was a bit easier and I had figured out the best position to deal with each of the 3 screws. Make sure the motor connect properly to the white piece that it controls. putting the new motor in was probably about 30min max. I put back the trim piece, glove box and lower panel and turned one the car... and cold air was blowing out of all vents! Glad that is dealt with!.. I almost have no problems with my Cayenne now... I suspect the rear hatch struts are due to fail next!3 points
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My 996tt Key is just too badly abused to be used lol So SunCoast Porsche Dealer was kind enough to honor the PCA discount and sent me the NEW design KEY which is an easy gut swap from old to new! As this process went on you can really see and feel why they went with a new key design. New weather seal design is much better and and the construction is 100% more solid. Of course its light years more pleasing to own. Box Old Key New Key Old and New OPENed Up Remove the Transmitting Crystal Pull back this Clip and this one Pull out the Circuit Pull the woodriff key out that is sitting on a spring to release the pressure on the key blade it self Pull and you have one dirty key... Clean the Key Blade using metal polish and bronze wire brush (bronze so you don't scratch the key blade when cleaning.) LOTS of dirt from the keyblade! So fresh and clean your Key Blade will be Don't forget to clean the tract ... do it right! Plug it into the same spot but on your new Key New All rubber pad in the new key Plug things back in old & new New Key with Crest Key Chain The BEST part of it All.3 points
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This has been covered before, but it can be done using a 4" diameter plastic pipe coupler (has a ridge half way down the inside that the old flywheel bolt heads can rest on, then tighten slowly in a crosswise pattern to pull it in evenly.) The trick to getting the new design PTFE seal to work where the older design did not is being absolutely scrupulously clean, not even finger prints on any parts, and no sealant of any kind. You also have to install it at an unusual depth, 13MM from the flywheel mating surface of the crank, not 14MM.3 points
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Both the RMS and IMS appear to show different levels of leakage; the RMS is seeping, the IMS flange is flat out leaking. I would definitely install a new PTFE style seal; at around $20, it is a no brainer. The IMS flange is leaking the worst. Probably none of them unless they show signs of a problem. The reason Porsche came out with replacement bolts had to do with the RMS bore concentricity or roundness. Back when they were replacing entire engines due to leaks that could not be stopped, Porsche came out with slightly longer microencapsulated bolts to replace the four in the bell housing area to try and hold the RMS seal bore in a more stable position during engine operation. These were typically applied to the early M96 engine's that had shorter bolts from the factory. Unfortunately, while they may have stopped the leaks in some cases, Porsche eventually figured out that the real issues were out of round RMS seal bores, and variances in the concentricity of the flywheel flange on the crank. To help the dealers decide which engine's could be saved by retrofitting rather than replacement, Porsche released special tool 9699/1, which became known as the "Go, No Go gauge". When inserted over the crank flange and into the RMS opening of the cases, if this tool touched the RMS bore edge or showed the case bore and/or crank flange was off visually center, no retrofit of bolts or a new seal was going to save the day and the engine had to be replaced. So it is more than just the bolts, but as Porsche also began using the longer bolts in regular production engines, most of the later engine's already carry them, and replacing them with new versions of the same bolt really does not accomplish anything. The IMS flange would get new bolts, however. Your current RMS (part number 997.101.212.00) is the PTFE unit, which was introduced in 2005, so yours must have been changed at least once. The IMS "part number" you have noted is for the rear flange only, not the IMS itself. But I would ask one question concerning the IMS in the engine: What size socket fits on the center bolt nut in the flange?3 points
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Because the Tip uses an oil to water cooler mounted on the side of the gearbox instead of running trans fluid lines all the way to the radiators, there is literally no way to use a power flushing system on them. So you are limited to draining 3-4 liters out when you drain the pan and swap out the filter. Doing multiple refills and dumps will help clean out a trans that has not been serviced properly for some time. Once you have got the system cleaned out, a better regimen would be to do at least an annual trans fluid dump (changing the filter every other year), so that you are constantly replenishing at least some of the fluid and removing some of the collected crud. We do this for several customers every season when he cars are being prepped for winter hibernation.3 points
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So for everyone that has been discussing Porsche Cayenne ATF....AKA JW3309/LT41171.Porsche PN 000 043 205 28There has always been debate on Toyota Type IV being the same as the Cayenne ATF. So i sent in VIRGIN SAMPLES to blackstone to get the analysis on additives.The results are shown below:..........................................Cayenne ATF....................Toyota Type IVBoron.......................................73.........................................84Calcium...................................128.......................................105Phosphorous...........................292.......................................271Zinc...........................................6..........................................11SUS Viscosity @ 210F.............48.3......................................50.1cSt Viscosity @ 100C..............6.74......................................7.26FlashPoint in F........................410.......................................370Translation.....Both fluids are chemically the same as far as blackstone can see with their equipment. I attached the Porsche ATF slip for reference. VOAs cost $$, but well worth it if it saves cash down the road. I have some diff fluids coming as well for a VOA as well. The flash point requirement is >335F, which both exceed.So save yourself some $$ and buy the ATF from Toyota.3 points
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Well thanks for the comment. I figured a way to get the Reservoir out and it indeed did leak from the seam at different locations. Received the parts and coolant within a day, and re-assembled the whole thing yesterday. The system is not leaking anymore, and the remaining task will be to find a place to get old coolant disposed before I can replace it. Overall I split the job over 2 vacation days, where-off most of the time I did spend analyzing function of components and how things are assembled and of course removing more parts then needed. Looking into these things is always interesting and entertaining to me since I normally analyze very complex systems on the nano-scale while getting hands off the computer keyboard and some physical workout hanging under the car for free. However, as a car non-expert I always wish to find more information on rather trivial looking steps, and since I could find nothing specific about the reservoir replacement , I compiled a picture documentation of how I did the 2006 CTTS coolant reservoir replacement job. Hope this might be useful for others too.3 points
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996 owners don't hate their cars either! I love my C4S! That being said, I'm pretty excited to test drive a 991. I think my next 911 purchase will be a 991.3 points
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There are three possible adjustments to the position of the windows: 1) inboard/outboard, 2) up and down at the front of the window and at the back of the window, and 3) forward and backward. The access holes on the underside of the door are two near the front edge of the door and two near the rear edge of the door. The ones closest to the front edge and rear edge of the door are for accessing the adjustment for 2) above. The ones furthest from the front edge and rear edge of the door are for accessing the adjustment for 1) above. To perform the adjustment for 3) above, you must remove the door panel to get access to the window regulator glass clamps. Here is a photo that will help you visualize what you are dealing with (click to enlarge): Note that this is the forward leg of the window regulator for the driver's side door (left side) from a 986, but it's the same setup for a 996. 1) The yellow arrow points to the very edge of the access hole black rubber plug for adjustment 1) [inboard/outboard]. That adjustment is accomplished by loosening the 10mm nut that is on the opposite side of the stud whose flattened head can be seen at the foot of the regulator leg. When you loosen the nut, the stud can be moved inboard and outboard and that affects the inboard/outboard position of the window when it is closed. 2) The red arrow points to the access hole black rubber plug for adjustment 2) (up and down final position of window when it is closed). To make that adjustment, pull off the rubber plug and insert a socket with an extension to turn the torx head screw to which the green arrow is pointing. Clockwise will lower that side of the window, CCW will raise that side of the window. You can raise or lower the front of the window with the torx screw in this photo, and raise or lower the rear of the window with the torx screw that is on the rear leg of the window regulator. Even though it's a torx bolt, a 5 mm socket will work. 3) The white arrow points to the screw that tightens the rubber-lined metal clamp that holds the glass window onto the window regulator. There is one metal clamp on each of the two window regulator legs. In order to perform adjustment 3) [forward/aft], you must remove the door panel to get access to that screw on each of the two clamps. Once you loosen each of the two screws, you can move the glass forward and backward, enough to fix the problem described in the first post. Be careful not to overtighten the clamp because it is squeezing the glass through the rubber pads. Here is a closeup of the window regulator torx screw and window clamp to help you get oriented: Regards, Maurice.3 points
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After reading this forum on Saturday, I went about replacing my amber side markers with clear side markers. After partially removing the wheel well liner like this forum and the owner manual suggests I struggled to remove the first side marker. After about 20 minutes, the first amber marker was out. What a chore. Now that I could see specifically how and where the marker attached (with pressure clips) I decided to take a different approach on the second side... 1. Slip a piece of fishing line (I used 40lb test) under the front point of the side marker. You may have to put a little pressure on top or bottom of the lens to free up a gap to get the line completely under the point of the light. 2. Carefully work the line back from the point 1/2 to 3/4 inch toward the center of the light. 3. Holding both end of the fishing line, give the line a firm tug, not too hard. This will unclip the lens form front pressure clip and partially from the rear pressure clip 4. Carefully remove the lens the rest of the way from the rear pressure clip and a slight tilt will also release the safety clip as well. 5. Remove the bulb from the amber lens, replace bulb with amber bulb, align slots on bulb gasket with clear lens align tabs on clear lens with pressure clips on vehicle and press lens into place. Total time expended on first side (using the owner’s manual method) 30 minutes by the time I put everything back together. Total time expense on second side 4 minutes. I hope this helps everyone save some time so you can spend less time with your hand(s) wedged up inside the fender well and more time behind the wheel.3 points
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The famous plastic cooling pipes are indeed connected (push in) in to the thermostat housing, a small coolant leak at that spot drips into the V between both cylinder banks and evaporated before the coolant hit the floor, that could be the smoke you have seen. A leak on the water pump typically falls on the floor or the under tray.3 points
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I change the driver side fuel pump (primary) last week end. If you need to drive the car and avoid to pay a towing, just remove the #1 pump relay in the engine compartment fuse box. You need a torx 30 because the relay is located in the hidden part right next to the firewall. If your car starts and stall in less than 30 secs... Remove the key, remove the #1 fuel pump relay, then restart the car. If the car still running after 30 secs, like me your primary fuel pump is defect. By doing this, the computer think there is no fuel on left side and run the secondary pump !!! I drove the cayenne about 60 miles with the second pump to the dealer to buy the fuel pump, small pipe and 2 seal because you need to open both side under the seat. The fuel pump have many pipe attached to it with different size and lenght to avoid bad connection. Two pipes are running from left to right. The job is not easy but you need to do it when the tank is almost empty or use a manual pump like me. Do it outside, the smell is horrible and take a tylenol. Dont forget to clean the fuel filter on the top plate driver side, I never seen so much black dirt in a small filter... I clean it 8 times in fuel bowl and reinstall it. I suspect dirt filter may cause the pump problem. To remove the bolt under the seat use M10 and they are very very tight and this is probably the biggest job to do. Then have a beer and congratulate you for saving 1,000$. I have all the pdf very helpfull if you want it, let me know.3 points
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I have a 1997, which was the first year. It has been so long I do not remember all the details. The door lock thing I think was for model year 1998. In the US we did not even have a one touch up for the passenger window in 1997. That started in 1998. The window and top up thing started in 2002. I remember this because we took the top relay out of a 2002 and tried it on an older car. Did not work. Different control units. Live with what you have or buy a newer car..3 points
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I know when I need technical information, I come to this board. So for all those who search the board for 997 air filter housing removal, hopefully they will find this thread...3 points
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For those with the horn problem, I wanted to steer you towards the black hi temp silicone repair. I tried going to Lowe's, Home Depot, and even Ace for the o-ring solution suggested by jporter, but could not find an o-ring #38 or nylon washers of the right spec. Very frustrating. When I took off the airbag, I found that my rubber bushings were all still in place! This intrigued me because everyone else's had tears or even torn all the way through. Nevertheless, the silicone fix has solved my horn problem, and I conclude that my rubber bushings, though still intact, had become exceptionally flimsy, and unable to offset the airbag's weight. Good luck to others with this problem. James3 points
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Easier fix is to fill the rubber bushing completely with Black hi Temp silicone gasket in a tube available at all auto parts stores. It dries hard and returns the horn to normal operation.3 points